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Miller Deltaweld 500 MIGRunner Package with Intellx Elite Feeder 575V

$26,725.82/ea $24,018.68/1 per ea only $24,018.68/eaSave 10%

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OVERVIEW

Heavy-Duty Power Meets Precision Control

The Miller Deltaweld 500 575V MIGRunner (951956) is a complete industrial welding solution designed for the most demanding fabrication shops and manufacturing plants. This package pairs the robust Deltaweld 500 power source with the sophisticated Intellx Elite wire feeder, creating a system that delivers 500 amps of pure welding power at a 100% duty cycle. Built specifically for 575-volt three-phase input power, this machine is a staple for Canadian heavy industry, capable of handling structural steel, heavy equipment manufacturing, and ship fabrication with ease.

One of the standout features of this system is the inclusion of the Intellx Elite Feeder. This is not just a wire drive; it is a weld process controller that adds Pulsed MIG capabilities to the Deltaweld platform. The Accu-Pulse process provides a tighter, more controlled arc that significantly reduces fume generation and spatter. This is particularly beneficial when welding out of position or when bridging gaps. The Elite feeder also includes EZ-Set technology, which simplifies machine setup—operators simply select the wire diameter and material thickness, and the machine automatically sets the optimal parameters. This feature drastically reduces setup time and ensures consistent weld quality across different shifts and operators.

Durability is woven into every aspect of the Deltaweld 500. It features Miller's Wind Tunnel Technology, which routes internal airflow to cool power components while protecting sensitive electronics from dirt, dust, and debris. The Fan-On-Demand cooling system operates only when needed, reducing noise and power consumption. The MIGRunner cart included in this package provides a stable, mobile platform for the power source and gas cylinder, featuring heavy-duty casters and a low center of gravity to prevent tipping.

The package comes fully equipped to start welding immediately. It includes a Bernard BTB Gun rated for 400 amps, known for its comfort and durability in high-heat applications. The system also supports gouging with carbons up to 3/8 inch, adding versatility to its list of capabilities. For shops that demand reliability, advanced arc performance, and a high return on investment, the Miller Deltaweld 500 MIGRunner with Intellx Elite is the premier choice.

Additional Information
Brand:Miller
Amperage:500
Voltage:575 V
Weld Process:MIG (GMAW)
Duty Cycle:100%
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Accu-Pulse (GMAW-P)
Input Phase:3-Phase
Input Voltage:575 V
Rated Output:500 A at 40 V, 100% Duty Cycle
Wire Feed Speed:50 - 780 IPM
Max Open Circuit Voltage:92 VDC
Dimensions (Power Source):H: 22.36 in, W: 15.35 in, D: 29.15 in
Net Weight (Power Source):134 lb (60.8 kg)

INCLUDED

  • Deltaweld 500 Power Source (575 V)
  • Intellx Elite Wire Feeder
  • Bernard BTB Gun 400 A
  • .035/.045 in. V-groove Drive Rolls
  • Deltaweld Running Gear/Cylinder Rack
  • Feeder Swivel Kit
  • Cart Accessory Kit
  • ArcConnect Control/Motor Cable (9 ft)
  • Work Cable with Clamp (15 ft)
  • Flowmeter Regulator and Gas Hose

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Fabrication
  • Sheet Metal Fabrication
  • General Construction
  • Shipbuilding and Marine Applications
  • Transportation and Heavy Equipment

FAQ

This specific model (951956) is designed for 575V 3-phase input power, which is common in Canadian industrial facilities.

The Intellx Elite feeder included in this package adds advanced features such as Accu-Pulse (pulsed MIG) welding, a full-color LCD display, memory presets, and specific weld programs for various metals like stainless steel and aluminum.

Yes, this MIGRunner package includes a Bernard BTB Gun 400 A, which is an air-cooled MIG gun designed for heavy-duty applications.

The Deltaweld 500 is rated at 500 Amps at 100% duty cycle, meaning it can weld continuously at 500 amps without needing a cooling break.

Yes, the Deltaweld 500 is capable of carbon arc gouging with carbons up to 3/8 inch (9.5 mm) in diameter.

This specific package comes with an air-cooled Bernard gun. While the power source can support water-cooled systems with the addition of a cooler, this SKU is configured for air-cooled operation.

Accu-Pulse is a Miller-exclusive pulsed MIG process available via the Intellx Elite feeder. It provides a more forgiving arc, better puddle control, and significantly less spatter than traditional spray transfer MIG.

Yes, this is a 'MIGRunner' package, which means it comes pre-assembled with a heavy-duty running gear (cart) that holds the power source, feeder, and gas cylinder.

CATALOGUE & SPEC SHEETS

Spec Sheet
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