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Miller Deltaweld 500 MIGRunner System with Intellx Elite Dual Feeder

$32,819.09/ea $29,494.74/1 per ea only $29,494.74/eaSave 10%

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OVERVIEW

Technical Precision for Professional Fabricators

The Miller Deltaweld 500 MIGRunner (951955) is the ultimate setup for professional welders who demand power, precision, and flexibility. At its core is the Deltaweld 500, a 3-phase industrial power source rated for 500 amps at 100% duty cycle. It replaces legacy technology with a modern, inverter-based design that is lighter, more energy-efficient, and easier to control. The machine utilizes ArcConnect™, a next-generation communication protocol that ensures instant, reliable data transmission between the power source and the feeder, eliminating the lag or communication errors found in older analog systems.

The star of this package is the Intellx Elite Dual Wire Feeder. This isn't just a wire pusher; it's a weld control center. The "Elite" model features a full-color LCD display and gives you access to Miller's Accu-Pulse™. Accu-Pulse is a modified pulsed spray transfer that is more forgiving than standard pulse, holding a tighter arc length and allowing for all-position welding at higher deposition rates. The dual-sided configuration means you can run .035" solid wire on one side for sheet metal and .045" flux-cored on the other for heavy plate, switching between them without walking back to the machine.

Setup is streamlined with EZ-Set technology. Simply select your wire diameter and material thickness, and the machine sets the optimal parameters, which you can then fine-tune to your preference. The package comes fully loaded: it sits on a robust MIGRunner cart that accommodates two gas cylinders and features a feeder swivel for maximum reach. You receive two Bernard BTB 400A guns, known for their durability and comfort, along with a complete 4/0 industrial cable kit. Whether you are gouging, welding thick structural steel, or performing precision pulsed MIG work, this system delivers consistent, high-quality arcs shift after shift.

Additional Information
Amperage:500
Brand:Miller
Duty Cycle:100%
Voltage:208/230/460 V
Weld Process:MIG (GMAW)
Machine Cart:Mig Runner
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Accu-Pulse (GMAW-P), Air Carbon Arc Gouging (CAC-A)
Input Voltage / Phase:208/230/460 V, 3-Phase
Amperage Range:30 - 650 A
Wire Feed Speed Range:50 - 780 ipm (1.3 - 19.8 m/min)
Included Accessories:Deltaweld 500 Power Source, Intellx Elite Dual Wire Feeder, Running Gear/Cart, 2x Bernard BTB Gun 400A, Industrial MIG 4/0 Kit, Feeder Swivel Kit, Cart Accessory Kit
Dimensions:H: 45 in (1143 mm), W: 28.5 in (724 mm), D: 46.25 in (1175 mm)
Net Weight:365 lb (165.6 kg)
Warranty Period:3 Years

INCLUDED

  • Deltaweld 500 Power Source (907747)
  • Intellx Elite Dual Wire Feeder (301493)
  • Bernard BTB Gun 400 A (Qty 2)
  • .035/.045 in. V-groove Drive Rolls
  • Deltaweld 500 Running Gear/Cart
  • ArcConnect Control/Motor Cable 9ft.
  • Cart Accessory Kit
  • Feeder Swivel Kit
  • Industrial MIG 4/0 Kit (flowmeter regulator, gas hose, work cable with clamp)

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Marine Construction
  • Sheet Metal Fabrication
  • General Industrial Manufacturing
  • Transportation and Truck Body

FAQ

The Intellx Elite Dual feeder allows you to mount two different spools of wire (different types or sizes) simultaneously. It also unlocks Accu-Pulse™ pulsed MIG capabilities, which are not available on the standard Intellx feeder.

Yes, this MIGRunner package includes two (2) Bernard BTB Gun 400 A MIG guns, so both sides of the dual feeder are ready to use immediately.

This specific model operates on 3-Phase power and accepts 208, 230, or 460 Volts. It is not compatible with single-phase power.

Accu-Pulse is a pulsed MIG process that provides a spatter-free arc and better puddle control. It allows for welding in all positions with higher deposition rates and reduces post-weld cleanup time.

Yes, the Deltaweld 500 is rated for air carbon arc gouging with carbons up to 5/16 inch (7.9 mm) in diameter.

Yes, this is a 'MIGRunner' package, which means the power source and feeder come pre-assembled on a heavy-duty cart (running gear) with a cylinder rack for gas bottles.

The Deltaweld 500 is rated at 500 Amps at 60 Volts with a 100% Duty Cycle, allowing for continuous operation at maximum output.

Yes, EZ-Set simplifies parameter setup. You just select the wire diameter and material thickness, and the machine automatically sets the recommended voltage and wire feed speed.

CATALOGUE & SPEC SHEETS

Spec Sheet
Google Rating
4.9
Based on35reviews
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