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Miller Millermatic 255 Pulsed MIG Welder 208/240V

$7,089.48/ea $5,873.00/1 PER EA only $5,873.00/eaSave 17%

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OVERVIEW

Upgrade Your Weld with the Millermatic 255

Take your welding projects to the next level with the Miller Millermatic 255, an all-in-one MIG and Pulsed MIG solution built for welders who demand versatility and ease of use. This machine is a complete package, ready to weld steel, stainless, and aluminum right out of the box. Its modern inverter design makes it less than half the weight of the Millermatic 252, allowing you to easily move it around your shop or load it into a truck for field work. Whether you are a general fabricator, a racing enthusiast, or running a maintenance shop, the Millermatic 255 adapts to your needs.

Smart Technology for Better Welds

Gone are the days of guessing your voltage and wire feed speed. The Millermatic 255 features a large 7-inch color LCD display with Auto-Set™ Elite. Simply input your material and thickness, and the machine provides a professional-grade starting point. You can also save your favorite custom settings using the Program Mode, ensuring consistent results every time you pull the trigger. The inclusion of Pulsed MIG technology allows you to weld thin materials with less warping and better puddle control, making out-of-position welds easier than ever.

Built for the Long Haul

Reliability is key, and the Millermatic 255 delivers with a robust 60% duty cycle at 230 Amps. It includes the ergonomic MDX-250 MIG gun, which features a comfortable rubber overmold and a ball-and-socket handle to reduce fatigue during long welding sessions. The AccuLock™ S consumables are designed for flawless wire feeding, reducing downtime caused by burnbacks or bird-nesting. With generator compatibility (12kW+), this welder is as effective in the field as it is in the shop.

Additional Information
Brand:Miller
Amperage:350
Voltage:208/230 V
Weld Process:MIG (GMAW)
Duty Cycle:60%
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P), Flux Cored (FCAW)
Input Voltage:208 V, 240 V
Input Phase:1-Phase
Amperage Range:20 A - 350 A
Rated Output:230 A at 25.5 V, 60% duty cycle
Wire Feed Speed:50 - 800 IPM
Net Weight:84 lbs (38.1 kg)
Dimensions:19.25 in (H) x 13.75 in (W) x 26.25 in (D)
Max Open Circuit Voltage:87 VDC
Warranty:3 Years
Packaging Description:1 PER EA

INCLUDED

  • Millermatic® 255 Power Source
  • 10 ft. (3 m) power cord
  • 15 ft. (4.5 m) 250-amp MDX™-250 MIG gun with Bernard® AccuLock™ S consumables
  • 10 ft. (3 m) work cable with clamp and 50 mm Dinse-style connector
  • Flow gauge regulator and gas hose for argon or AR/CO2 mix
  • Extra contact tips
  • .035/.045 in. (0.9/1.2 mm) reversible drive rolls
  • Material thickness gauge

APPLICATIONS

  • General Fabrication
  • Light Manufacturing
  • Maintenance and Repair
  • Auto Body and Racing
  • Education and Training
  • Commercial Truck and Trailer
  • Metal Art and Sculpture

FAQ

The Millermatic 255 requires single-phase power and operates on 208V or 240V. It features Auto-Line™ technology, which automatically adjusts to the input voltage without manual linking.

The standard package does not include a spool gun, but it is compatible with the Spoolmatic® spool gun. It also features a direct plug for XR push-pull guns for professional aluminum wire feeding.

Pulsed MIG provides lower heat input, which reduces distortion on thin materials and minimizes spatter. This results in cleaner welds and less post-weld grinding.

Yes, the Millermatic 255 is generator compatible. It requires a generator with a minimum output of 12,000 Watts (12K) to provide full output.

The rated duty cycle is 60% at 230 Amps and 25.5 Volts. This means you can weld for 6 minutes out of a 10-minute period at this setting without overheating.

The machine itself weighs only 84 lbs (38.1 kg), which is significantly lighter than transformer-based machines like the Millermatic 252.

The included MDX™-250 MIG gun uses Bernard® AccuLock™ S consumables, which are designed to ensure proper wire alignment and smooth feeding.

Yes, the Millermatic 255 supports MIG (GMAW), Pulsed MIG (GMAW-P), and Flux-Cored (FCAW) welding processes.

CATALOGUE & SPEC SHEETS

Spec Sheet
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