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0588002034 - ESAB Warrior 500i 4-Pack Rack Welding System 460V

Packaging: pack of 1
$64,524.59/EA $47,046.62/pack of 1 only $47,046.62/EASave 27%

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OVERVIEW

The Ultimate Site-Ready Welding Station

When your job site demands serious power and multiple arcs burning at once, the ESAB Warrior 500i 4-Pack Rack is the answer. This isn't just a welder; it's a complete power station. You get four of ESAB's legendary Warrior 500i machines mounted in a tough-as-nails protective rack. Instead of dragging four separate heavy machines around and hunting for four separate power outlets, you drop this rack in place, hook up one main power line, and you have four stations ready to go immediately. It’s a massive time-saver for construction crews, pipe gangs, and shipyard teams.

The Warrior 500i is known for being a workhorse. It handles everything you throw at it: MIG, Flux-Cored, Stick, TIG, and it even has the guts for carbon arc gouging. With 500 amps of power, you can run thick wire and large diameter electrodes all day long without the machine overheating, thanks to its 60% duty cycle. The arc is smooth and stable, giving you excellent puddle control whether you are welding structural steel or stainless. Because it uses inverter technology, it's efficient on power, which is great if you are running off a generator.

Durability is key when you are out in the field. The rack frame protects your investment from bumps, drops, and site debris. You can lift the whole unit with a crane or move it with a forklift, making mobilization fast and safe. The controls are straightforward—no complicated menus to get lost in, just simple knobs to set your wire speed and voltage so you can get under the hood and start welding. If you need a reliable, high-output solution for a team of welders, the Warrior 500i 4-Pack is built to deliver.

Additional Information
Brand:ESAB
Amperage:500
Weld Process:Multi-Process
Duty Cycle:60%
Input Voltage:460V
Phase:3-Phase
Configuration:4-Pack Rack
Enclosure Class:IP23
Gouging Capability:Yes
Packaging Description:pack of 1
Voltage:n/a

INCLUDED

  • 4 x Warrior 500i Power Sources
  • 1 x Heavy-Duty Rack Frame
  • Power Distribution Block (pre-wired)
  • Lifting Eyes
  • Instruction Manuals

APPLICATIONS

  • Civil Construction
  • Shipbuilding and Offshore
  • Pipeline Construction
  • Heavy Fabrication Shops
  • Power Generation Plants
  • Rental Fleets

FAQ

This specific configuration is wired for 460V 3-phase input. The rack features a single power distribution block, so you only need one primary supply cable to power all four machines.

Yes, the Warrior 500i units are standard power sources mounted in the frame. They can be removed for individual use or maintenance if necessary, though the system is designed for racked operation.

Absolutely. The Warrior 500i is designed with excellent carbon arc gouging capabilities, supporting carbons up to 3/8 inch (10 mm).

The machines and the rack assembly generally carry an IP23 rating, making them suitable for outdoor use and resistant to rain (up to 60 degrees from vertical), but they should not be submerged or pressure washed.

Each Warrior 500i in the rack is rated at 500 Amps at 60% duty cycle and 400 Amps at 100% duty cycle.

The rack is equipped with both forklift pockets and lifting eyes for crane transport, allowing for easy placement on multi-level construction sites.

No, this SKU typically includes the power sources and the rack. Wire feeders (like the Warrior Feed 304) and interconnection cables are usually sold separately or as part of a different bundle.

CATALOGUE & SPEC SHEETS

Spec Sheet
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