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0588002038 - ESAB Warrior 500i MV Multi-Process Welder Power Source

Packaging: pack of 1
$74,973.14/EA $67,378.88/pack of 1 only $67,378.88/EASave 10%

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OVERVIEW

ESAB Warrior 500i MV: The Ultimate Power Source

The ESAB Warrior 500i MV CV/CC is a premier choice for professional welders seeking a robust and versatile power source. This "Basic" package provides the core power unit required to drive high-productivity welding operations. Capable of handling CV (Constant Voltage) for MIG/FCAW and CC (Constant Current) for Stick/TIG, it is a true all-in-one solution for diverse industrial applications.

At the heart of the Warrior 500i is its impressive duty cycle—delivering 400 Amps at 100% and 500 Amps at 60%. This capability makes it perfect for long weld runs on heavy structural steel, rail cars, and mobile machinery. The unit is generator-compatible, allowing for seamless operation in remote locations where grid power is unavailable or unstable.

Optimized Arc Performance

ESAB has tuned the Warrior 500i to provide superior arc characteristics. Operators will notice a smooth, stable arc with minimal spatter, reducing post-weld cleanup time. The machine supports a wide range of electrodes, including cellulosic (6010) rods for pipe welding, thanks to its optimized stick welding settings. For gouging applications, it provides enough punch to clear defects or prepare joints efficiently using carbons up to 3/8 inch.

Designed for the Welder

Ergonomics and simplicity define the user experience. The display is bright and easy to read in various lighting conditions, showing essential parameters at a glance. The air tunnel design keeps cooling air flowing over critical components while keeping dust and dirt away from sensitive electronics. Compatible with ESAB's rugged wire feeders like the Warrior Feed 304, this power source forms the backbone of a highly reliable welding station.

Additional Information
Brand:ESAB
Amperage:500
Duty Cycle:60%, 100%
Weld Process:Multi-Process
Voltage:230/460/575 V
Packaging Description:1 Per Ea
Process Type:MIG, Flux-Cored, Stick, Live TIG, Arc Gouging
Input Voltage:3-Phase Multi-Voltage
Amperage Range:16 - 500 A
Protection Class:IP23
Dimensions:712 x 325 x 470 mm
Weight:52 kg
Gouging Carbon Size:Up to 3/8 inch (10 mm)

INCLUDED

  • Warrior 500i MV Power Source
  • Instruction Manual
  • Power Cord (Configured for hard wiring)
  • Note: Wire feeder and torch sold separately unless specified in bundle

APPLICATIONS

  • Civil Construction
  • Shipbuilding and Offshore
  • Pipeline Construction
  • General Heavy Fabrication
  • Mobile Machinery Repair
  • Power Generation Plants
  • Rail Car Manufacturing

FAQ

The Warrior 500i is a multi-process machine capable of MIG (GMAW), Flux-Cored (FCAW), Stick (SMAW), Live TIG (GTAW), and Arc Gouging.

This is the MV (Multi-Voltage) model, designed for 3-phase input. It typically accepts voltages such as 230V, 460V, and 575V at 60Hz.

No, the 'Basic' package typically refers to the power source only. Wire feeders, torches, and interconnect cables are usually sold separately or in ready-to-weld bundles.

It is rated at 500 Amps at 60% duty cycle and 400 Amps at 100% duty cycle, making it suitable for continuous industrial use.

Yes, the Warrior 500i has sufficient power for arc gouging with carbon electrodes up to 3/8 inch (10 mm) in diameter.

Yes, the Warrior 500i is designed to work reliably with generators, making it an excellent choice for field work.

It is commonly paired with the ESAB Warrior Feed 304 or MobileFeed series, connected via heavy-duty control cables.

The power source weighs approximately 52 kg (115 lbs), which is relatively lightweight for a 500A industrial machine due to its inverter technology.

CATALOGUE & SPEC SHEETS

Spec Sheet
Google Rating
4.9
Based on35reviews
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