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TTU969 - Nexalloy ER5356 Aluminum MIG Welding Wire 0.035" - 5lb Spool

Packaging: 5lb spool
$78.02/lb $243.80/5lb spool only $48.76/lbSave 38%

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OVERVIEW

Reliable Aluminum Welding for Tough Projects

If you are welding aluminum and need a wire that feeds smoothly and holds up to stress, the Nexalloy ER5356 .035" MIG wire is your go-to solution. Unlike the softer 4043 wires that can buckle and bird-nest in your liner, 5356 is naturally stiffer. This extra rigidity helps the wire push through your torch liner or spool gun with fewer interruptions, keeping your arc stable and your frustration levels low. This 5lb spool is the perfect size for portable jobs or shop use where you need enough material to get the job done without lugging around a massive drum.

This wire is formulated with 5% magnesium, which gives your welds significantly higher strength than standard silicon-based wires. It is the top choice for welding on boat hulls, pontoons, truck beds, and trailers because it stands up incredibly well to saltwater corrosion. If you are building something that needs to look good, 5356 is also the winner; if you plan to anodize your part after welding, this wire will match the color of your base metal much better than other options, which often turn black during the process.

Whether you are repairing a diamond plate toolbox or fabricating a structural frame, this wire delivers consistent penetration and a clean bead profile. Remember to use a clean stainless steel brush on your base material before welding and ensure you are running 100% Argon gas for the best results. With Nexalloy's quality manufacturing, you get a consistent diameter and clean surface finish on the wire, ensuring your contact tips last longer and your welds stay defect-free.

Best Uses

  • Marine fabrication (boats, docks)
  • Automotive bumpers and supports
  • Structural frames and storage tanks
  • General aluminum repair on 5000/6000 series
Additional Information
AWS Spec:ER5356
Brand:Nexalloy
Diameter:0.035 in
Packaging:5 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
Position:All Position
Material Composition:Aluminum Magnesium Alloy (5% Mg)
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Wire Type:Solid
Alloy:5356
Tensile Strength:39,000 psi (Typical)
Packaging Description:5lb spool

INCLUDED

  • 1 x 5lb Spool of Nexalloy ER5356 Aluminum MIG Wire (0.035" Diameter)

APPLICATIONS

  • Automotive bumpers and supports
  • Shipbuilding and marine components
  • Storage tanks
  • Railway industry
  • Structural frames
  • Bicycle frames
  • Truck trailers and beds

FAQ

For ER5356 aluminum wire, 100% Argon is the standard shielding gas. For thicker materials (above 1/2 inch), an Argon/Helium mixture can be used to increase heat input.

ER5356 contains magnesium, making it stronger and stiffer than ER4043 (which contains silicon). 5356 feeds better and is better for anodizing, while 4043 flows wetter and is less sensitive to cracking.

Yes, when welding aluminum, you should always use a Teflon, graphite, or nylon liner to prevent wire shaving and friction. Using a standard steel liner will cause feeding issues.

Yes, ER5356 is the preferred alloy for parts that will be anodized after welding, as it provides a good color match. ER4043 will turn dark gray or black when anodized.

This wire runs on DCEP (Direct Current Electrode Positive).

ER5356 is not recommended for service temperatures above 150°F (65°C) due to susceptibility to stress corrosion cracking. For higher temperatures, ER5554 or ER4043 may be preferred.

You must use U-groove drive rolls for aluminum wire. V-groove rolls (used for steel) will deform the soft aluminum wire and cause feeding problems.

It is primarily designed for welding 5000 series alloys (like 5052, 5083) and is also compatible with many 6000 series alloys (like 6061) when higher strength is required.

CATALOGUE & SPEC SHEETS

Spec Sheet