Skip to Main Content
Canadian
Canadian owned and operated

TTV020 - Nexalloy 5356 Aluminum MIG Wire 0.045" - 5lb Spool

Packaging: 5lb spool
$15.20/lb $47.50/5lb spool only $9.50/lbSave 37%

Usually ships within 3-5 business days

OVERVIEW

Reliable Aluminum Welding for Tough Environments

When your project demands strength and durability in harsh conditions, Nexalloy 5356 Aluminum MIG Wire is the filler metal you can trust. This 5lb spool of 0.045" wire is engineered for welders who need consistent feedability and professional results. Whether you are fabricating a new aluminum boat hull, repairing a trailer, or building a custom automotive frame, this wire delivers the performance you need to get the job done right.

Built for the Marine World

Saltwater is the enemy of metal, but Nexalloy 5356 fights back. Thanks to its unique 5% magnesium formula enriched with titanium and chrome, this wire offers superior corrosion resistance. It is widely considered the best choice for any welding application that will be exposed to sea air or saltwater. If you are working on docks, pontoons, or marine hardware, this is the wire that ensures your welds last as long as the base metal.

Strength and Aesthetics

Beyond its toughness, Nexalloy 5356 is known for its excellent feedability through standard MIG guns, reducing bird-nesting and downtime. It produces a clean, bright weld bead that matches the color of the base metal exceptionally well after anodizing—unlike 4043 wire, which can turn dark gray. With high shear strength and great crack resistance, it is the go-to solution for welding 5000 and 6000 series aluminum alloys. Load up your spool gun or push-pull system with Nexalloy 5356 and experience the difference in arc stability and weld quality.

Additional Information
Brand:Nexalloy
Aws Spec:ER5356
Diameter:1.2mm (0.045")
Packaging:5 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
Position:All Position
Material Composition:Aluminum-Magnesium (5%)
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Alloy Type:5356
Tensile Strength:39,000 psi (Typical)
Melting Range:1060°F - 1175°F
Packaging Description:5lb spool

INCLUDED

  • 1 x 5lb Spool of Nexalloy 5356 Aluminum MIG Wire (0.045")

APPLICATIONS

  • Marine fabrication and boat repair (hulls, decks, railings)
  • Automotive bumpers and supports
  • Structural frames and storage tanks
  • Bicycle frames
  • General fabrication of 5000 and 6000 series aluminum

FAQ

For MIG welding with Nexalloy 5356, use 100% Argon gas. For thicker sections, an Argon/Helium mixture can be used to increase heat input.

Yes, Nexalloy 5356 provides an excellent color match after anodizing, unlike 4043 alloys which often turn dark gray.

Yes, ER5356 is commonly used to weld 6061 base metals, especially when higher tensile strength is required compared to ER4043.

This specific product is 0.045 inches (approximately 1.2mm) in diameter.

While 0.045" aluminum wire is stiffer than thinner gauges, using a spool gun or a push-pull system is highly recommended to prevent feeding issues (bird-nesting) common with aluminum.

5356 has higher shear strength and better corrosion resistance, particularly in saltwater, whereas 4043 flows better and is less sensitive to cracking in some applications but is weaker.

This product comes on a 5lb (approx. 2.27kg) spool.

No, 5356 alloys are not recommended for service temperatures above 150°F (65°C) due to susceptibility to stress corrosion cracking.

CATALOGUE & SPEC SHEETS

Spec Sheet