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404303516C - Nexalloy ER4043 Aluminum MIG Welding Wire 0.035 16lb Spool

Packaging: 16lb spool
$15.56/lb $155.68/16lb spool only $9.73/lbSave 37%

In stock

OVERVIEW

Professional Grade Aluminum Welding with Nexalloy 4043

If you are fabricating trailers, repairing truck bodies, or working on custom automotive parts, the Nexalloy 4043 Aluminum MIG Wire is the reliable workhorse you need in your shop. This 16 lb spool of 0.035" wire is designed to make aluminum welding as smooth and frustration-free as possible. Unlike harder alloys that can be difficult to wet out, the 4043 formula flows like water, allowing you to create smooth, flat beads with excellent tie-in at the toes of the weld.

For welders who have struggled with "sooty" or erratic aluminum welds, Nexalloy 4043 offers a refreshing change. The 5% silicon content doesn't just help with the chemistry; it makes the puddle easier to control. It is particularly forgiving on 6061 aluminum, which is the most common aluminum plate and tubing you will encounter in general fabrication. Whether you are fixing a cracked rim, building a bicycle frame, or welding up a diamond plate toolbox, this wire gives you the confidence that your welds will hold and look professional.

Feeding aluminum wire can often be a headache due to bird-nesting, but Nexalloy's precision spooling helps mitigate these issues. For the best results, ensure you are using a Teflon or plastic liner in your MIG gun and U-groove drive rolls to prevent deforming the wire. This 0.035" diameter is versatile enough for thin gauge sheet metal while still capable of handling thicker sections with multiple passes. It is an all-position wire, meaning you can tackle vertical and overhead welds on fixed structures without the puddle dripping away uncontrollably.

Additional Information
Brand:Nexalloy
Aws Spec:ER4043
Diameter:0.035 in
Packaging:16 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
Position:All Position
Material Composition:Aluminum, 5% Silicon
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Alloy Type:4043
Spool Size:16 lb
Wire Finish:Bright
Packaging Description:16lb spool

INCLUDED

  • 1 x 16 lb Spool of Nexalloy 4043 Aluminum MIG Wire (0.035" Diameter)

APPLICATIONS

  • Automotive parts and body repair
  • Truck and trailer fabrication
  • Bicycle frames and components
  • Heat exchangers and air conditioning components
  • General fabrication of 6XXX series aluminum
  • Repair of cast aluminum parts
  • Marine fittings and hardware

FAQ

For most MIG welding applications with this wire, 100% Argon is the standard shielding gas. For thicker sections (above 1/2 inch), an Argon/Helium mixture can be used to increase heat input.

You can weld the parts, but it is not recommended if you plan to anodize the assembly after welding. The silicon in 4043 wire will turn dark gray during the anodizing process, creating a color mismatch.

This wire is designed for DCEP (Direct Current Electrode Positive) polarity, which is standard for aluminum MIG welding.

It is primarily used for welding 6XXX series alloys (like 6061), 3XXX series, and 5XXX series (with less than 2.5% Mg). It is also excellent for welding cast aluminum alloys.

Yes, because aluminum is soft, you should use U-groove drive rolls to feed the wire without crushing or deforming it, which helps prevent bird-nesting.

4043 flows better, has less crack sensitivity, and produces a smoother bead. 5356 is stronger and color-matches better after anodizing but is less fluid.

Always use a Teflon, nylon, or plastic liner for aluminum wire. Steel liners can shave off aluminum particles that clog the liner and cause feeding issues.

Yes, it is widely used for structural frames, especially those made of 6061, provided the design accounts for the lower shear strength compared to 5356.

CATALOGUE & SPEC SHEETS

Spec Sheet