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494336416C - Nexalloy 4943 Aluminum MIG Wire 3/64" 16lb Spool

Packaging: 1of1
$17.44/lb $174.40/1of1 only $10.90/lbSave 37%

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OVERVIEW

Stronger, Cleaner Welds with the Ease of 4043

If you love how smooth ER4043 runs but wish it had the strength of 5356, the Nexalloy 4943 Aluminum MIG Wire is the answer you've been waiting for. This wire is a game-changer for welders fabricating aluminum frames, trailers, ladders, and custom automotive parts. It feeds and flows just like the 4043 you are used to—meaning you get that buttery smooth arc and excellent puddle control—but it deposits a weld metal that is significantly stronger. You don't have to change your technique or your gas; simply swap the spool and instantly upgrade the quality and durability of your projects.

One of the first things you will notice when running this 3/64" wire is how clean the finished bead looks. 4943 is formulated to drastically reduce that annoying black soot (smut) that often plagues aluminum MIG welding. This means your welds come out looking professional and bright right under the hood, saving you time on wire brushing and polishing later. The 16lb spool size is perfect for shop use, fitting standard wire feeders and providing plenty of material for long runs without constant changeovers.

This wire is particularly forgiving on 6061 aluminum, a staple in the fabrication world. It wets out beautifully at the edges, reducing the chance of cold lap and creating a flat, aesthetically pleasing profile. Because it doesn't depend on pulling alloys from the base metal to get its strength, you can be confident that your welds are robust even on thicker sections. Whether you are repairing heavy equipment or building high-performance custom parts, Nexalloy 4943 gives you the confidence of a high-strength bond with the hassle-free runnability you need to get the job done right.

Additional Information
Brand:Nexalloy
AWS Spec:ER4943
Diameter:1.2mm (0.045")
Packaging:16 lb Spool
Weld Process:MIG (GMAW)
Polarity:DCEP
Material:Aluminum
Alloy Type:4943 (Al-Si-Mg)
Tensile Strength:Higher than 4043
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Spool Size:16 lb (7.26 kg)
Wire Finish:Clean/Shaved
Packaging Description:1of1
Position:All Position

INCLUDED

  • 1 x 16 lb Spool of Nexalloy 4943 Aluminum MIG Wire (3/64" Diameter)

APPLICATIONS

  • Automotive frames and structural components
  • Bicycle frames and recreational equipment
  • Aerospace and defense fabrication
  • Marine fittings and structures
  • General fabrication of 6xxx series aluminum
  • Robotic welding cells requiring low smut

FAQ

ER4943 is a newer alloy that offers approximately 25% higher tensile strength and 50% higher yield strength than ER4043 in the as-welded condition, while maintaining similar weldability and flow characteristics.

No, you can use standard 100% Argon, which is most common for aluminum MIG welding. For thicker sections, Argon/Helium mixtures can also be used.

This wire is 3/64 inch (approximately 1.2mm) in diameter.

Yes, ER4943 is an excellent choice for welding 6061 and other 6xxx series alloys, often providing better strength and color match than 4043.

You must use U-groove drive rolls designed for aluminum to prevent crushing or deforming the soft wire.

Yes, ER4943 is a heat-treatable alloy and responds well to post-weld heat treatment processes, unlike 5356.

This is a 16 lb (7.26 kg) spool, which typically fits 12-inch wire feeder hubs.

No, one of the key benefits of 4943 is that it produces significantly less weld smut (black soot) compared to 4043 or 5356.