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Nexalloy 5356 Aluminum MIG Wire .035" 16lb Spool

$16.36/lb $163.68/16lb spool only $10.23/lbSave 37%

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OVERVIEW

Nexalloy 5356 MIG Wire: The Marine Grade Choice

When your welding projects demand high strength and exceptional corrosion resistance, the Nexalloy 5356 Aluminum MIG Wire is the professional's choice. This 16 lb spool of 0.035" wire is engineered for welders who need reliability and performance in challenging environments. Known as the "marine grade" filler metal, 5356 is formulated with 5% magnesium, making it the go-to alloy for boat building, docks, and any aluminum structure that faces the harsh reality of saltwater exposure.

For the welder behind the hood, the physical properties of 5356 offer distinct advantages over other aluminum wires. If you have struggled with the softness of 4043 wire causing feeding issues, you will appreciate the stiffness of 5356. This rigidity allows the wire to be pushed through the liner with less friction and fewer jams, providing a stable wire feed speed that is critical for producing high-quality aluminum welds. It wets out smoothly and provides excellent penetration, helping you achieve sound welds with good bead appearance.

Why Choose Nexalloy 5356?

  • Superior Strength: Delivers higher tensile strength welds compared to 4043, making it suitable for structural frames, trailers, and heavy-duty supports.
  • Anodizing Quality: If your project requires anodizing after welding, 5356 is essential. It anodizes to a clear-white color that blends with the base material, avoiding the unsightly black marks associated with high-silicon wires.
  • Versatility: While optimized for 5000-series alloys, it is widely used on 6061 and other common aluminum grades for general fabrication where sustained high temperatures are not a factor.

This product comes in a 16 lb spool, which is an industrial standard size, offering better economy than smaller spools while fitting most standard wire feeders found in fabrication shops. Whether you are repairing a pontoon boat, fabricating a truck bed, or building architectural railings, Nexalloy 5356 ensures your welds are strong, clean, and built to last.

Best Practices for Success:

  • Ensure your base material is clean and free of oxides before welding.
  • Use a push-pull gun or a spool gun for best feeding results, though 5356 feeds better than 4043 in standard guns with Teflon liners.
  • Maintain 100% Argon shielding gas for a stable arc and clean deposit.
Additional Information
Aws Spec:ER5356
Brand:Nexalloy
Diameter:0.035 in
Packaging:16 lb Spool
Packaging Description:16lb-spool
Polarity:DC, DCEP
Position:All Position
Weld Process:MIG (GMAW)
Material Composition:Aluminum Magnesium (AlMg5)
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Spool Size:16 lb
AWS Classification:ER5356
Applications:Marine, Automotive, Structural, Anodizing
Wire Finish:Cleaned, Shaved

INCLUDED

  • 1 x 16 lb Spool of Nexalloy 5356 Aluminum MIG Wire (.035")

APPLICATIONS

  • Marine fabrication (boats, docks, railings)
  • Automotive panels and frames
  • Storage tanks and pressure vessels
  • Architectural structures requiring anodizing
  • General fabrication of 5xxx series alloys

FAQ

You should use 100% Argon for most applications. For welding thicker sections (usually above 1/2 inch), an Argon/Helium mixture can be used to increase heat input.

Yes, ER5356 is commonly used to weld 6061 base metals, especially when higher tensile strength is required. However, if the part will be exposed to temperatures above 150°F (65°C), ER4043 is preferred to avoid stress corrosion cracking.

5356 contains magnesium, making it stronger, stiffer (better feeding), and more corrosion-resistant than 4043. 4043 contains silicon, making it softer, more fluid (better wetting), and less sensitive to cracking, but it turns black when anodized.

Yes, Nexalloy 5356 is the best choice for parts that will be anodized. It provides a good color match (white/silver) to the base metal, whereas 4043 will turn dark gray or black.

This is a 16 lb (approx. 7.26 kg) spool. It typically fits standard industrial wire feeders with a 12-inch spool hub.

Yes, due to the magnesium content, 5356 wire has higher column strength (stiffness) than 4043. This makes it easier to push through MIG gun liners without buckling or bird-nesting.

Aluminum MIG welding with solid wire like ER5356 is performed using DCEP (Direct Current Electrode Positive).

CATALOGUE & SPEC SHEETS

Spec Sheet
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