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Nexalloy ER5356 3/64 Bulk Aluminum Wire Drum (300lb)

$15.80/lb $2,964.00/300 lb drum only $9.88/lbSave 37%

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OVERVIEW

Maximize Production with Nexalloy 5356 Bulk Wire

For professional welders and fabrication shop managers, time is money. The Nexalloy 5356 Aluminum MIG Wire in a 300lb drum is the ultimate solution for reducing downtime in heavy fabrication environments. If you are welding truck bodies, trailers, boat hulls, or structural frames, you know that stopping to swap out a 16lb spool kills your momentum and efficiency. This bulk packaging allows for continuous welding, making it perfect for dedicated aluminum workstations and robotic arms.

Why Choose Nexalloy 5356?
Aluminum MIG welding can be temperamental, often plagued by "bird-nesting" and erratic feeding. Nexalloy addresses this with their superior wire finish. The wire is shaved during manufacturing to ensure it is perfectly round and free of the heavy oxides that clog liners and tips. This results in a stable arc, less spatter, and a much smoother feed, even through push-pull guns. The 3/64" diameter is a versatile size, offering a great balance between deposition rate and control on medium-to-thick materials.

Performance Characteristics:
ER5356 is the "workhorse" of aluminum alloys. It offers higher strength than 4043 and is much more ductile. It is the go-to choice when welding 5000-series aluminum or when the weldment will be anodized later, as it won't turn that unsightly dark gray color that 4043 does. It feeds stiffer than 4043, which actually helps prevent feeding issues in the gun.

Applications:

  • Marine Fabrication: Excellent resistance to saltwater corrosion makes it standard for boat building.
  • Automotive: Used extensively in truck beds, trailers, and chassis components.
  • Storage Tanks: High strength is critical for pressure vessels and cryogenic tanks.
  • Architectural: Perfect for railings and frames requiring anodizing.

When setting up this drum, ensure you have the appropriate conduit and payoff kit to guide the wire smoothly from the bulk package to your feeder. Invest in Nexalloy 5356 for consistent, high-quality welds that pass inspection every time.

Additional Information
Aws Spec:ER5356
Brand:Nexalloy
Diameter:1.2mm (0.045")
Packaging:300 lb Drum
Weld Process:MIG (GMAW)
Polarity:DC
Position:All Position
Material Composition:Aluminum-Magnesium Alloy (5% Mg)
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Wire Finish:Shaved, Clean
Applications:Automotive, Marine, Structural, Robotic Welding
Tensile Strength:38,000 psi (typical)
Packaging Description:300 lb drum

INCLUDED

  • 1 x 300lb Drum of Nexalloy 5356 Aluminum MIG Wire (3/64" Diameter)

APPLICATIONS

  • Automotive bumpers and supports
  • Shipbuilding and marine structures
  • Storage tanks and pressure vessels
  • Railway industry components
  • Truck trailers and bodies
  • Architectural structures requiring anodizing

FAQ

ER5356 is an aluminum-magnesium alloy that offers higher shear strength and better corrosion resistance than ER4043. It is stiffer, making it easier to feed, and provides a better color match for anodizing. ER4043 is an aluminum-silicon alloy that flows better and is less sensitive to cracking but is softer and turns dark when anodized.

For ER5356 aluminum wire, 100% Argon is the standard shielding gas. For thicker sections (usually above 1/2 inch), an Argon/Helium mixture (such as 75% Argon / 25% Helium) can be used to increase heat input and penetration.

Yes, you typically need a drum payoff kit or a "top hat" cone to prevent the wire from tangling as it is pulled from the drum. You will also need conduit to guide the wire from the drum to the wire feeder.

Yes, ER5356 is the preferred choice for parts that will be anodized after welding. It anodizes to a color very similar to the base metal, whereas ER4043 will turn a dark gray or black color.

ER5356 is designed to weld 5000 series alloys (like 5052, 5083, 5086) and can also be used to weld 6000 series alloys (like 6061) to 5000 series. It is generally compatible with 3000, 5000, and 6000 series base metals.

3/64 inch is approximately 1.19 mm. In the welding industry, this is often treated as the equivalent to 1.2mm wire.

Shaving is a manufacturing process where the outer surface of the aluminum wire is mechanically removed. This eliminates surface oxides and drawing lubricants, ensuring a cleaner weld and preventing the buildup of debris in the liner and contact tip.

ER5356 is not recommended for applications where the service temperature exceeds 150°F (65°C). Prolonged exposure to high temperatures can make the 5% magnesium alloy susceptible to stress corrosion cracking.
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