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40431836C - Nexalloy ER4043 Aluminum TIG Welding Rod 1/8" (3.2mm) - 10lb Tube

Packaging: 10lb tube
$13.20/lb $82.50/10lb tube only $8.25/lbSave 37%

In stock

OVERVIEW

Smooth Flowing 4043 TIG Rod for Beautiful Aluminum Welds

If you are looking for an aluminum TIG rod that wets out like butter and leaves a stack of dimes you can be proud of, the Nexalloy 4043 is your go-to filler. This 1/8-inch (3.2mm) rod is the bread and butter of the aluminum welding world, widely used because it is simply easier to weld with than many other alloys. The secret is the silicon content—it makes the puddle more fluid, allowing the metal to flow smoothly into the toes of the weld without fighting you. This means you can move faster and get a flatter, cleaner-looking bead profile with less effort.

This rod is an excellent all-rounder for your shop. Whether you are fixing a cracked transmission housing, fabricating a custom intake manifold, or welding up an aluminum trailer frame, 4043 is likely the right choice. It works perfectly on the common 6061 aluminum you find everywhere. Because it is less prone to cracking than 5356, it is also much more forgiving if you are welding on dirty cast aluminum or parts that are under a bit of stress. It helps bridge gaps better and solidifies without tearing apart, which is a huge plus when doing repair work.

When using this rod, remember that cleanliness is king with aluminum. Even though 4043 flows well, you still need to brush that oxide layer off with a dedicated stainless steel wire brush before you strike an arc. This rod runs great on AC with pure argon shielding gas. The 10lb tube keeps your rods organized and prevents them from getting bent or contaminated with shop dust. If you aren't worried about color-matching for anodizing later, stick with 4043 for a hassle-free welding experience that results in strong, bright, and professional-looking welds.

Additional Information
Brand:Nexalloy
Aws Spec:ER4043
Diameter:3.2mm (1/8")
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
Position:All Position
Polarity:AC
Material Composition:Aluminum with 5% Silicon
Alloy:4043
Length:36 in
Tensile Strength:27,000 - 40,000 PSI (typical)
Melting Range:1065°F - 1170°F
Packaging Description:10lb tube

INCLUDED

  • 10 lb Tube of Nexalloy 4043 Aluminum TIG Rods (1/8" / 3.2mm diameter, 36" length)

APPLICATIONS

  • Welding 6XXX series alloys (6061, 6063)
  • Automotive parts and frames (trucks, trailers)
  • Bicycle frames and components
  • Repair of cast aluminum alloys (356.0)
  • General aluminum fabrication and structural work
  • Aerospace and recreational equipment

FAQ

4043 contains silicon, which makes it flow better and reduces crack sensitivity, making it easier to use and better for 6061 or castings. 5356 contains magnesium, offering higher tensile strength and better color match for anodizing, but it is stiffer and more prone to cracking in some applications.

Yes, ER4043 is one of the most common filler metals for welding 6061 base materials. It is preferred for its resistance to hot cracking, although 5356 is sometimes used if higher shear strength is required.

No, if color matching is important. The silicon in 4043 will cause the weld bead to turn a dark gray or black color after anodizing. Use ER5356 if the part needs to be anodized to match the base metal.

Amperage depends on the thickness of the base metal, not just the rod size. However, for material thick enough to require a 1/8" rod (usually 1/8" to 1/4" thick), you will typically be running between 120 and 200 amps on AC.

Yes, 4043 is generally the best choice for repairing cast aluminum parts (like engine blocks or transmission cases) because its high silicon content allows it to flow well and resist cracking as the weld cools.

100% Argon is the standard shielding gas for TIG welding aluminum with ER4043. Helium mixtures can be used for thicker sections to increase heat input, but pure Argon is sufficient for most applications.

Keep the rods in the tube when not in use to prevent them from collecting dust, oil, or moisture. Store in a dry area. If they get dirty, wipe them down with acetone before welding.

This product meets the AWS A5.10 specification for the classification ER4043.

CATALOGUE & SPEC SHEETS

Spec Sheet