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535611636C - Nexalloy ER5356 Aluminum TIG Welding Rod 1/16" x 36" (10lb Tube)

Packaging: 10lb tube
$14.40/lb $90.00/10lb tube only $9.00/lbSave 37%

In stock

OVERVIEW

The Professional's Choice for Strong Aluminum Welds

When your project demands strength, durability, and a professional finish, the Nexalloy 5356 Aluminum TIG Rod is the filler metal you can trust. Packaged in a convenient 10lb tube, these 1/16" (1.6mm) cut lengths are perfect for welders who need consistency and reliability in every pass. Nexalloy has engineered this rod to be more than just a standard ER5356; it is a "Super 5356" blend that offers smoother feeding and better puddle control, making it a favorite among professional fabricators working on everything from custom automotive parts to heavy-duty marine equipment.

Why Choose Nexalloy 5356?

If you are welding on boat trailers, docks, or truck bodies, you need a rod that can withstand the elements. Nexalloy 5356 is formulated with extra chromium and titanium, which gives it the highest corrosion resistance rating in its class. It is widely considered the best aluminum rod for use in or near saltwater. Beyond its durability, it is also the aesthetic choice. If you plan to anodize your finished piece, 5356 will anodize to a bright white color that blends seamlessly with the base metal. In contrast, 4043 rods will turn a charcoal gray, leaving your welds sticking out like a sore thumb. For architectural work and visible structural welds, Nexalloy 5356 is the clear winner.

Versatility in the Shop

This rod is the general-purpose workhorse for the 5000-series aluminum family. It provides high shear strength, making it excellent for fillet welds and structural frames. While it is slightly stiffer than 4043, which aids in feeding through the hand, it requires a steady hand to manage the puddle as it flows less fluidly than silicon-based alloys. However, this characteristic allows for greater control in out-of-position welding, such as vertical or overhead joints. Whether you are repairing a bicycle frame or fabricating a fuel tank, Nexalloy 5356 gives you the confidence that your weld will hold up under pressure.

Getting the Best Results

To get the most out of your Nexalloy 5356, ensure your base material is thoroughly cleaned with a stainless steel brush and acetone before striking an arc. Use 100% Argon shielding gas for most applications, or an Argon/Helium mix for thicker sections to increase heat input. The 1/16" diameter is perfect for fine detail work and controlling heat input on thinner materials, preventing burn-through while ensuring adequate penetration.

Additional Information
Aws Spec:ER5356
Brand:Nexalloy
Diameter:1.6mm (1/16")
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
Position:All Position
Material Composition:Aluminum, 5% Magnesium, Titanium, Chromium, Manganese
Length:36 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mixtures
Tensile Strength:38,000 - 40,000 PSI (Typical)
Color Match:White (Excellent for Anodizing)
Melting Range:1060°F - 1175°F
Packaging Description:10lb tube
Polarity:AC

INCLUDED

  • 10 lb Tube of Nexalloy 5356 Aluminum TIG Rods (1/16" Diameter, 36" Length)
  • Product Label with AWS Classification

APPLICATIONS

  • Marine fabrication (boat hulls, decks, pontoons)
  • Automotive components (bumpers, supports, trailers)
  • Structural architectural frames
  • Bicycle frames and recreational equipment
  • Storage tanks and pressure vessels
  • General fabrication of 5000 series aluminum

FAQ

5356 (Al-Mg) is stronger, has higher ductility, and matches the color of the base metal better after anodizing. 4043 (Al-Si) flows better, minimizes cracking, and is generally easier to weld but is weaker and turns gray when anodized.

Yes, you can use 5356 to weld 6061, especially if high shear strength is required or if the part will be anodized. However, 4043 is often recommended for 6061 to reduce the risk of cracking in complex joints.

100% Argon is the standard shielding gas for TIG welding with ER5356. For thicker materials, an Argon/Helium mixture can be used to increase heat input and penetration.

Yes, Nexalloy 5356 is specifically formulated with magnesium, chromium, and titanium to offer excellent corrosion resistance, making it the preferred choice for marine environments.

It is the primary filler for welding 5000-series alloys like 5050, 5052, 5083, 5086, 5454, and 5456. It is not recommended for casting alloys containing high silicon.

Aluminum filler metals should be stored in a clean, dry environment with stable temperature to prevent condensation and oxide formation. Keep the tube closed when not in use.

Titanium acts as a grain refiner in the aluminum alloy. This improves the mechanical properties, specifically toughness and ductility, which helps resist cracking under stress.

These are 1/16 inch (1.6mm) diameter rods cut to a standard length of 36 inches.

CATALOGUE & SPEC SHEETS

Spec Sheet