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63091200 - Bonarc ER309L Stainless Steel TIG Rod 0.045" (5kg Tube)

Packaging: 5kg tube
$52.00/kg $162.50/5kg tube only $32.50/kgSave 37%

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OVERVIEW

Bonarc ER309L TIG Rod: The Solution for Dissimilar Steel Welding

When you are faced with the challenge of welding stainless steel to mild steel, the Bonarc ER309L TIG Rod is the filler metal you need in your arsenal. This 0.045-inch diameter rod is specifically formulated to handle the metallurgical complexities of joining different steel grades. The "L" in ER309L stands for "Low Carbon," which is a crucial feature for ensuring the longevity of your welds. By keeping carbon content to a minimum, this rod prevents the formation of carbides at the grain boundaries, which is a common cause of corrosion and failure in stainless steel welds. This means you get a weld that is not only strong but also resistant to decay over time.

Welders appreciate the Bonarc ER309L for its smooth runnability and clean puddle control. TIG welding requires precision, and having a filler rod that melts consistently and flows wettingly into the joint makes the job significantly easier. This rod produces a deposit with a high ferrite content, which provides excellent resistance to hot cracking—a common issue when welding fully austenitic materials. It is the perfect choice for root passes on clad steel or for applying a barrier layer before filling with a different stainless alloy. Whether you are working on automotive exhaust modifications, repairing industrial kitchen equipment, or fabricating custom brackets, this rod delivers professional results.

The 5kg tube packaging is designed for the workshop environment, keeping your consumables organized and protected from shop dust and moisture. The 0.045" size is versatile, offering enough deposition for medium-gauge materials while still allowing for fine control on thinner sections. With excellent high-temperature oxidation resistance, the welds you produce will stand up to harsh operating environments. Upgrade your TIG setup with Bonarc ER309L and experience the difference a quality filler metal makes when tackling complex joining projects.

Why Welders Choose Bonarc ER309L

  • Crack Resistance: High ferrite number helps prevent hot cracking in constrained welds.
  • Smooth Arc: Clean melting behavior allows for precise puddle manipulation and aesthetic beads.
  • Multi-Use: One rod handles 309 stainless, dissimilar joints, and overlay work.
  • Convenient Pack: 5kg tube provides ample material for substantial projects without bulk waste.
Additional Information
Brand:Bonarc
AWS Spec:ER309L
Diameter:0.045 in
Packaging:5 kg Tube
Weld Process:TIG (GTAW)
Grade:309
Material Composition:Austenitic Stainless Steel
Wire Diameter:0.045"
AWS Classification:ER309L
Shielding Gas Requirement:100% Argon
Packaging Type:Tube
Weight:5kg
Applications:Dissimilar Steels, Buffer Layers, AISI 309
Packaging Description:5kg tube
Polarity:DCEN

INCLUDED

  • 5kg Tube of Bonarc ER309L TIG Welding Rods (0.045" Diameter)

APPLICATIONS

  • Joining austenitic stainless steels (Type 304, 316) to carbon or low-alloy steels.
  • Welding AISI 309 stainless steel components.
  • Applying buffer layers on carbon steel prior to cladding with 308L.
  • Fabrication of chemical processing equipment and heat exchangers.
  • Repair and maintenance of power generation machinery.
  • Automotive exhaust systems involving dissimilar metals.

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining stainless steel to mild steel, and for applying buffer layers.

The 'L' stands for Low Carbon. This reduces the risk of intergranular corrosion by minimizing carbide precipitation during welding.

For TIG welding (GTAW) with ER309L, 100% Argon is the standard shielding gas.

Yes, ER309L is the recommended filler metal for joining 304 stainless steel to mild or carbon steel.

No, this is a solid TIG rod (cut length) designed for the Gas Tungsten Arc Welding process.

These rods have a diameter of 0.045 inches.

The product comes in a tube weighing 5kg.

No, TIG welding with solid stainless rods uses inert gas (Argon) for shielding, not flux.