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63091600 - Bonarc ER309L Stainless Steel TIG Welding Rod - 1.6mm Diameter

Packaging: 5kg tube
$59.86/kg $187.05/5kg tube only $37.41/kgSave 38%

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OVERVIEW

The Ultimate Problem-Solver for Dissimilar Metal Welding

Every welder knows the challenge of joining two different types of metal. Whether you are fabricating a custom bracket, repairing a piece of heavy machinery, or working on an automotive exhaust system, welding mild steel to stainless steel requires a specific filler metal to ensure the joint holds. Enter the Bonarc ER309L TIG Rod. This 1.6mm filler rod is your go-to solution for dissimilar metal welding, offering a smooth, stable arc and a bead that wets out perfectly. It takes the guesswork out of complex jobs, allowing you to lay down high-quality welds that look as good as they hold.

The Bonarc ER309L is formulated to be forgiving. When you weld carbon steel to stainless, the puddle mixes with the base metals. If you used a standard 308L rod, the weld might crack due to dilution. The 309L chemistry is richer in alloy content, compensating for that dilution and producing a tough, ductile weld every time. This makes it an essential item for any job shop or garage. Furthermore, the 1.6mm size is incredibly versatile. It is small enough to handle delicate sheet metal work without blowing through, yet substantial enough to carry a puddle for general fabrication tasks. It gives you the fine control needed for intricate TIG work, allowing for tight ripples and minimal post-weld grinding.

Beyond its mechanical capabilities, this rod features a low-carbon formula that helps prevent rust and corrosion around the weld area long after the job is done. The 5kg tube ensures you have plenty of material on hand for larger projects, and the sturdy packaging keeps your rods straight and clean until you are ready to burn them. Whether you are a professional fabricator or a serious hobbyist, keeping Bonarc ER309L in your arsenal means you are always ready for whatever mix of metals comes through the door.

Additional Information
Brand:Bonarc
Diameter:1.6mm (1/16")
AWS Spec:ER309L
Packaging:5 kg Tube
Weld Process:TIG (GTAW)
Grade:309
Material Composition:Austenitic Stainless Steel
Shielding Gas Requirement:100% Argon
Polarity:DCEN
Rod Length:1000mm
Application:Dissimilar Metals, Buffer Layers
Packaging Description:5kg tube

INCLUDED

  • 5kg Tube of Bonarc ER309L 1.6mm TIG Rods

APPLICATIONS

  • Joining mild steel or low-alloy steel to stainless steels (e.g., 304, 316).
  • Welding heat-resistant steels such as AISI 309.
  • Applying buffer layers on carbon steel prior to stainless cladding.
  • Fabrication of furnace parts, kiln linings, and heat exchangers.
  • General maintenance and repair in chemical and petrochemical industries.
  • Sheet metal fabrication requiring precise heat control.

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining mild steel (carbon steel) to stainless steel grades like 304 or 316.

For TIG welding with ER309L, 100% Argon is the standard shielding gas to ensure a clean, oxidation-free weld.

The 'L' stands for 'Low Carbon'. This reduces the risk of carbide precipitation at the grain boundaries, improving resistance to intergranular corrosion.

While you can, ER308L is the preferred match for 304-to-304 welding. ER309L is better suited for 309 stainless or dissimilar joints.

These rods have a diameter of 1.6mm, which is suitable for thin-gauge materials and precise root passes.

DCEN (Direct Current Electrode Negative), also known as Straight Polarity, is used for TIG welding stainless steel.

This product comes in a 5kg tube.

Yes, ER309L has excellent oxidation resistance at high temperatures, making it suitable for furnace parts and similar equipment.