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EX409CB00000350M00 - ER409Nb 0.035" Ferritic Stainless Steel MIG Wire - 33lb Spool

Packaging: 33lb spool
$16.42/lb $338.58/33lb spool only $10.26/lbSave 38%

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OVERVIEW

Reliable ER409Nb MIG Wire for Automotive Exhaust Fabrication

When it comes to welding automotive exhaust systems, using the right filler metal is the difference between a repair that lasts and one that cracks. The Exocor ER409Nb 0.035" MIG Wire is the professional's choice for welding 409 grade stainless steel. Whether you are building custom headers, repairing a catalytic converter, or fabricating a complete exhaust system, this wire delivers the performance you need. The "Nb" in the name stands for Niobium, a special element added to the alloy to stabilize the microstructure. This prevents the weld from becoming brittle or corroding from the inside out when exposed to the extreme heat cycles of an engine exhaust.

Welders know that fighting with your wire feeder is the quickest way to ruin a good bead. That's why Exocor has treated this wire with a superior copper coating. This coating isn't just for looks; it acts as a lubricant that helps the wire glide smoothly through your MIG gun's liner and contact tip. The result is a consistent wire stick-out and a steady arc that doesn't stutter or burn back. You'll notice significantly less spatter on your workpiece, which means less time spent chipping and grinding after the weld is done. The copper also improves electrical contact, giving you a crisp, hot start every time you pull the trigger.

This 33lb spool is sized for serious fabrication work, fitting most industrial wire feeders and shop carts. The 0.035" diameter is the versatile standard for exhaust tubing, offering enough deposition for thicker flanges while still being controllable on thinner gauge pipes. The weld puddle wets out smoothly, creating a flat, professional-looking bead that blends well with the base metal. If you are working on mufflers, tailpipes, or emission control systems, trust Exocor ER409Nb to provide a ductile, corrosion-resistant weld that can handle the heat and vibration of the road.

Why Choose Exocor ER409Nb?

  • Smooth Feeding: Copper coating prevents bird-nesting and liner drag.
  • Heat Resistance: Niobium stabilization handles high exhaust temps.
  • Clean Welds: Low spatter formula keeps cleanup to a minimum.
  • Durability: Matches the life cycle of 409 stainless exhaust components.
Additional Information
Brand:Exocor
AWS Spec:ER409CB
Diameter:0.035 in
Grade:409
Packaging:33 lb Spool
Packaging Description:33lb-spool
Polarity:DC
Weld Process:MIG (GMAW)
Material Composition:Ferritic Stainless Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:98% Argon / 2% Oxygen, 97% Argon / 3% CO2
Spool Size:33 lb
AWS Classification:ER409Nb, ER409Cb
Applications:Automotive Exhaust Systems, Catalytic Converters, Manifolds
Wire Finish:Copper-Coated

INCLUDED

  • 1 x 33lb Spool of Exocor ER409Nb 0.035" MIG Welding Wire

APPLICATIONS

  • Automotive exhaust systems (mufflers, tailpipes, catalytic converters)
  • Exhaust manifolds and headers
  • Ferritic stainless steel fabrication
  • High-temperature emission control systems
  • Agricultural equipment exhaust components

FAQ

For MIG welding with ER409Nb, a mixture of 98% Argon and 2% Oxygen or 97% Argon and 3% CO2 is typically recommended to ensure arc stability and proper wetting.

ER409Nb contains Niobium (also known as Columbium), which stabilizes the stainless steel to prevent intergranular corrosion and grain growth at high temperatures, whereas standard ER409 does not have this stabilization.

No, ER409Nb is a ferritic stainless wire designed for 409 grade base metals. For welding 304 stainless steel, you should use ER308L wire.

Yes, because it is a ferritic stainless steel, the weld deposit from ER409Nb wire will be magnetic, unlike austenitic stainless steels like 300-series.

This product comes on a standard industrial spool weighing 33 lbs (approximately 15 kg).

Yes, like most solid MIG wires, ER409Nb should be welded using Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

The copper coating improves electrical conductivity for a stable arc, reduces friction for smoother feeding through the gun liner, and helps prevent rust on the wire during storage.

Yes, ER409Nb is the industry standard for welding catalytic converters and other exhaust components made from 409 stainless steel.
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