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S527512-I26 - Hobart ER309LSi .045 Stainless Steel MIG Wire - 30lb Spool

Packaging: 30lb spool
$38.72/lb $580.80/30lb spool only $19.36/lbSave 50%

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OVERVIEW

Smoother Welds with Hobart 309LSi .045 MIG Wire

If you have ever struggled with the "ropey" or sluggish feel of standard stainless steel MIG welding, the Hobart 309LSi is the solution you need in your shop. This .045" wire is formulated with High Silicon (HiSil), which acts like a wetting agent for your weld puddle. Instead of piling up in the center, the molten metal flows out smoothly to the edges, giving you a flat, professional-looking bead with excellent tie-in. This means significantly less time spent grinding and polishing after the hood goes up, saving you labor and consumables on every job.

This wire is the go-to problem solver for "dissimilar" welding. Need to weld a mild steel bracket to a stainless steel tank? This is the wire to use. The 309LSi chemistry handles the dilution from the mild steel side without cracking, creating a strong, ductile bond. It is also perfect for putting down a barrier layer on mild steel before you cap it with 308L or 316L. The low carbon content protects your work from corrosion issues down the road, ensuring your welds hold up in harsh environments.

The 30lb spool size is ideal for production work, minimizing downtime for spool changes. The .045" diameter allows you to crank up the wire feed speed and amperage for welding on thicker plates and structural members. It runs smoothly on DCEP polarity with minimal spatter, keeping your nozzles clean and your arc stable. Whether you are repairing equipment in a pulp mill, fabricating custom food processing machinery, or working on general structural stainless projects, Hobart 309LSi gives you the control and quality you expect from a top-tier filler metal.

Additional Information
Brand:Hobart
Diameter:0.045 in
AWS Spec:ER309LSi
Grade:309 HiSil
Packaging:30 lb Spool
Weld Process:MIG (GMAW)
Polarity:DCEP
Material Composition:Stainless Steel
Wire Type:Solid
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
AWS Classification:ER309LSi
Applications:Dissimilar Metal Joining, Buffer Layers, Petrochemical, Food and Beverage
Packaging Description:30lb spool

INCLUDED

  • 1 x 30lb Spool of Hobart 309LSi .045" MIG Welding Wire

APPLICATIONS

  • Joining Carbon Steel to Stainless Steel
  • Buffer layers for cladding operations
  • Petrochemical plant fabrication
  • Food and Beverage equipment manufacturing
  • Pulp and Paper industry maintenance
  • General fabrication involving dissimilar metals
  • Structural stainless steel welding

FAQ

The higher silicon content improves the fluidity of the weld puddle (wetting action), resulting in a flatter bead profile, smoother tie-ins at the toes of the weld, and generally better arc stability compared to standard 309L.

Yes, ER309LSi is the standard choice for joining dissimilar metals, specifically 300-series stainless steel to carbon or mild steels.

Common shielding gases include Argon with 1-2% Oxygen, or Argon with 2-5% CO2. Tri-mix gases (Helium/Argon/CO2) can also be used for short-circuit transfer modes.

No, this is a solid MIG wire requiring external shielding gas.

The 'L' stands for Low Carbon. This reduces the risk of carbide precipitation (sensitization) at the grain boundaries, which helps prevent intergranular corrosion.

This wire is designed to run on Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

This specific product is 0.045 inches (1.2mm) in diameter.

The .045" diameter is better suited for welding thicker materials (typically 1/8" and up) and allows for higher deposition rates, meaning you can weld faster on heavy sections.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet