Skip to Main Content
Canadian
Canadian owned and operated

ED037121 - Lincoln UltraCore 309L 1.6mm Flux-Cored Stainless Wire - 33lb Spool

Packaging: 33 lb spool
$42.86/lb $707.52/33 lb spool only $21.44/lbSave 50%

Usually ships within 3-5 business days

OVERVIEW

Experience Effortless Stainless Welding

If you have ever struggled with the slow speed of stick welding or the finicky nature of solid MIG wire on dirty material, Lincoln Electric's UltraCore 309L is the upgrade your shop needs. This 1.6mm (1/16") flux-cored wire is a powerhouse for welding dissimilar metals. Whether you are welding stainless steel brackets to mild steel frames or repairing heavy industrial equipment where different steel grades meet, this wire handles the transition smoothly and reliably.

One of the biggest advantages of the UltraCore series is the operator appeal. The arc is incredibly smooth and stable, giving you confidence even when welding out of position (depending on parameters). But the real magic happens when you stop welding: the slag release is phenomenal. In many cases, the slag will peel up by itself as it cools, or it requires just a light tap to pop off. This means you spend less time chipping and grinding and more time laying down beads. The resulting weld is clean, shiny, and professional-looking with minimal spatter to clean up.

This 33 lb spool is built for serious work. It fits standard industrial wire feeders and provides enough material to keep you welding for long shifts without constant spool swaps. Because it is a flux-cored wire, it handles mill scale and minor surface contaminants better than solid wire, although cleaning your base metal is always best practice. You can run this wire with straight CO2 for deep penetration and lower cost, or an Argon/CO2 mix for an even smoother arc and flatter bead.

For welders tackling pressure vessels, general fabrication, or heavy equipment repair, UltraCore 309L takes the headache out of stainless-to-steel transitions. It delivers the strength you need with the usability you want, making it a favorite in job shops and production floors alike.

Additional Information
Brand:Lincoln Electric
Diameter:1.6mm (1/16")
Grade:309
Packaging:33 lb Spool
Weld Process:Flux-Cored (FCAW)
Material Composition:Stainless Steel
Wire Type:Gas-Shielded Flux-Cored
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
AWS Classification:E309LT1-1, E309LT1-4
Polarity:DCEP
Alloy Type:309L
Packaging Description:33 lb spool
AWS Spec:ER309L

INCLUDED

  • 1 x 33 lb Spool of UltraCore 309L Flux-Cored Wire (1.6mm)
  • Moisture-resistant packaging

APPLICATIONS

  • Joining stainless steel (304, 309, 316) to carbon steel or low-alloy steel
  • Buffer layers for cladding operations
  • General fabrication of stainless structures
  • Pressure vessel manufacturing
  • Petrochemical industry maintenance
  • Heavy equipment repair involving dissimilar metals

FAQ

You can use either 100% CO2 or a mixture of 75% Argon and 25% CO2. The Argon mix typically provides a smoother arc and less spatter.

It is primarily used for welding dissimilar metals, such as joining 300-series stainless steel to mild or carbon steel. It is also used for the first layer of cladding on carbon steel.

Flux-cored wires often have all-position capabilities, but 1.6mm (1/16") is a larger diameter that is typically best suited for flat and horizontal positions. Check the specific data sheet for vertical-up parameters.

Yes, UltraCore 309L is designed to run on Direct Current Electrode Positive (DCEP).

Flux-cored wire generally offers higher deposition rates, better penetration profile, and superior capability to weld over light rust or scale compared to solid wire.

It typically meets AWS A5.22 classifications E309LT1-1 (with CO2) and E309LT1-4 (with Argon/CO2 mix).

While it will physically weld, it is not recommended. You should use 316L wire for 316 base metals to match the Molybdenum content for corrosion resistance. 309L is for dissimilar joints.

Like all low-hydrogen consumables, it should be stored in a dry, low-humidity environment. If the packaging is opened, it should be used promptly or stored in a conditioned cabinet to prevent moisture pickup.

CATALOGUE & SPEC SHEETS

Safety Data Sheet