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62110901V - Bonarc ER309L Stainless MIG Wire .035 1kg Spool

Packaging: 1kg spool
$52.00/kg $32.50/1kg spool only $32.50/kgSave 37%

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OVERVIEW

Reliable Dissimilar Metal Welding with Bonarc 309L

When your project calls for welding stainless steel to mild steel, you need a wire that can handle the metallurgical mismatch without cracking. The Bonarc ER309L .035" MIG Wire is your go-to solution for these challenging joints. Known as the "universal problem solver" in many welding shops, 309L chemistry provides a ductile, crack-resistant weld bead that bridges the gap between different steel types. It is perfect for welding brackets, mounts, or structural components where carbon steel meets stainless steel.

This 1kg spool is perfectly sized for portable MIG welders and spool guns, saving you from lugging around heavy 33lb spools for small jobs. The .035" diameter is versatile enough to handle thin gauge sheet metal as well as medium-thickness plate, offering a smooth spray transfer or short-circuit transfer depending on your shielding gas and settings. Welders will appreciate the excellent feedability and wetting action, which produces a flat, aesthetically pleasing bead with minimal spatter to clean up afterward.

Beyond dissimilar metals, this wire is excellent for applying a corrosion-resistant barrier on carbon steel surfaces. If you are building custom automotive exhausts, repairing food service equipment, or fabricating industrial machinery, Bonarc 309L ensures a professional result. The low carbon content helps prevent weld decay, keeping your welds strong and rust-free even in harsh conditions. Trust Bonarc for consistent quality that makes your welding smoother and your results stronger.

Additional Information
Brand:Bonarc
Diameter:0.035 in
Grade:309
Aws Spec:ER309L
Packaging:1 kg Spool
Weld Process:MIG (GMAW)
Material Composition:Stainless Steel (Austenitic)
Wire Diameter:0.035"
AWS Classification:ER309L
Spool Size:1 kg (2.2 lb)
Shielding Gas Requirement:Argon/CO2 Mix, Tri-Mix (He/Ar/CO2)
Polarity:DCEP
Applications:Dissimilar Metal Joining, Buffer Layers, Cladding
Packaging Description:1kg spool

INCLUDED

  • 1 x 1kg Spool of Bonarc ER309L .035" Stainless Steel MIG Wire

APPLICATIONS

  • Joining Type 304/304L stainless steel to carbon or low-alloy steel
  • Welding dissimilar steels in automotive exhaust systems
  • Buffer layers on carbon steel before cladding
  • General fabrication involving mixed metal assemblies
  • Maintenance and repair of industrial equipment
  • Overlay cladding for corrosion resistance

FAQ

ER309L is primarily used for welding dissimilar metals, such as joining stainless steel (like 304) to mild steel or low-alloy steel.

For MIG welding with ER309L, a mixture of Argon and CO2 (e.g., 98/2 or 90/10) or a Tri-mix (Helium/Argon/CO2) is typically recommended for best results.

No, this is a solid MIG wire that requires an external shielding gas.

This is a 1kg (approximately 2.2 lbs) spool, typically used with spool guns or smaller portable MIG machines.

While you can, ER308L is generally the preferred choice for 304-to-304 welding. ER309L is better suited for 304-to-Mild Steel.

The 'L' stands for 'Low Carbon'. This reduces the risk of carbide precipitation and intergranular corrosion.

The wire diameter is 0.035 inches (approx 0.9mm).