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EDM23447433 - Murex ER309LSi .035 Stainless MIG Wire 25lb Spool

Packaging: 25lb spool
$11.86/lb $185.25/25lb spool only $7.41/lbSave 38%

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OVERVIEW

Real-World Performance: Murex 309LSi .035"

For the professional fabricator, the Murex 309LSi .035" MIG wire is the problem-solver in your shop. If you have ever struggled with a sluggish weld puddle when joining stainless steel to mild steel, this wire is the upgrade you need. The 'Si' in 309LSi stands for High Silicon, and you will feel the difference the moment you strike an arc. The puddle wets out beautifully, washing into the edges of the joint without the sluggishness often associated with standard stainless wires. This means you get a flatter bead with smoother tie-ins and significantly less time spent grinding down convex profiles or cleaning up cold lap.

This wire is the go-to choice for bracketry, mounting plates, and structural transitions where you are welding a stainless component to a mild steel frame. Standard 308 wire isn't chemically balanced for that mix and can lead to cracking, but 309LSi is formulated specifically to handle the dilution from the mild steel side while keeping the weld strong and crack-free. The .035" diameter is the industry standard 'sweet spot'—versatile enough for thin gauge sheet metal (down to 16 gauge) but capable of handling heavier plate (up to 1/2 inch) with the right voltage and wire speed settings.

Running this wire requires a shielding gas mix, typically Argon with 2% CO2 or a Tri-mix (Helium/Argon/CO2) for the best performance. The Murex spooling is consistent, meaning you won't be fighting tangles or erratic feeding that causes burn-backs at the contact tip. Whether you are building custom exhaust headers, repairing food processing equipment, or fabricating industrial tanks, this 25lb spool gives you the runtime and reliability to get the job done right. It runs smooth in spray transfer mode and offers a stable short-circuit arc for those out-of-position welds. Keep this spool in your dry storage; it's an essential utility wire for any diverse fabrication shop.

Additional Information
Brand:Murex
Diameter:0.035 in
Aws Spec:ER309LSi
Grade:309 HiSil
Packaging:25-33 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
Material Composition:Stainless Steel 309LSi
Wire Diameter:0.035"
Spool Size:25 lb
AWS Classification:ER309LSi
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix
Welding Position:All Position
Packaging Description:25lb spool

INCLUDED

  • 1 x 25lb Spool of Murex 309LSi .035" MIG Wire

APPLICATIONS

  • Joining Stainless Steel (304/316) to Carbon Steel (Mild Steel)
  • Buffer layers on carbon steel before cladding
  • Petrochemical and refinery equipment fabrication
  • Automotive exhaust systems and manifolds
  • General fabrication involving dissimilar metal joints
  • Repair welding of heat-resistant castings

FAQ

The 'Si' stands for Silicon. 309LSi has a higher silicon content (0.65-1.0%) than standard 309L. This improves the fluidity of the weld pool (wetting action), resulting in a flatter bead profile and smoother tie-ins at the toes of the weld.

For MIG welding (GMAW), a mixture of Argon with 2-5% CO2 or Argon with 1-2% Oxygen is commonly used to ensure arc stability. Tri-mix gases (Helium/Argon/CO2) can also be used for short-circuit transfer on thinner materials.

Technically yes, but it is not the optimal choice. ER308L is the standard filler for 304-to-304 welding. ER309LSi is over-alloyed for that application and is more expensive, but it will produce a sound weld if it's the only wire you have available.

The primary application is joining dissimilar metals, specifically welding austenitic stainless steels (like 304 or 316) to carbon or low-alloy steels. It is also used for the first layer of cladding on carbon steel.

Yes. Like all stainless steel wires, you should use a Teflon, plastic, or carbon-fiber liner in your MIG gun to prevent contamination from steel shavings and to reduce friction, as stainless wire is softer than steel wire.

The 'L' stands for Low Carbon. This indicates that the carbon content is restricted to a maximum of 0.03%, which helps prevent carbide precipitation and intergranular corrosion in the weld's heat-affected zone.

DCEP (Direct Current Electrode Positive), also known as Reverse Polarity, is the standard polarity for MIG welding with solid stainless steel wires.

Yes, 309LSi has excellent oxidation resistance up to approximately 2000°F (1093°C), making it suitable for furnace parts and other high-temperature applications, though specific creep strength requirements should be verified.

CATALOGUE & SPEC SHEETS

Spec Sheet