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EX309LSI-035M - Exocor ER309LSi .035 MIG Wire 33lb Spool

Packaging: 33lb spool
$28.00/lb $397.98/33lb spool only $12.06/lbSave 57%

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OVERVIEW

Smooth Welds for Stainless-to-Steel Projects

Tackle your toughest mixed-metal projects with confidence using the Exocor ER309LSi .035" MIG Wire. If you have ever struggled with sluggish weld puddles or lumpy beads when welding stainless steel to mild steel, this wire is the solution you have been looking for. The "Si" stands for High Silicon, a special addition to the alloy that makes the molten metal more fluid. This means the puddle flows out naturally, wetting into the edges of the joint smoothly and leaving you with a flat, professional-looking bead that requires minimal cleanup.

This 33lb spool is built for serious fabricators who need consistent performance day in and day out. The .035-inch diameter is the versatile sweet spot for MIG welding, allowing you to handle a wide range of material thicknesses—from thin sheet metal to heavier structural plates—without constantly changing your setup. Because it is a solid wire, you get a clean weld with no slag to chip off, unlike flux-cored alternatives. It is perfect for automotive modifications, custom bracketry, and any repair job where you are marrying a stainless component to a steel frame.

Exocor is known for quality, and this spool is precision-wound to ensure it feeds smoothly through your MIG gun liner. No more bird-nesting or stuttering arcs halfway through a critical pass. Just set your machine to DCEP, hook up your Argon mix gas, and lay down welds that look as good as they hold. Whether you are building custom exhaust systems or repairing industrial machinery, the 309LSi gives you the control and appearance you need to take pride in your work.

Why Choose 309LSi?

Standard 309 wire is good, but 309LSi is better for appearance and ease of use. The extra fluidity helps wash the weld into the corners, reducing the chance of cold lap and making it easier for welders of all skill levels to produce high-quality results. It is the smart choice for anyone welding dissimilar metals.

Additional Information
Brand:Exocor
AWS Spec:ER309LSi
Diameter:0.035 in
Grade:309LSi
Packaging:33 lb Spool
Weld Process:MIG (GMAW)
Polarity:DCEP
Material Composition:Stainless Steel
Wire Diameter:0.035"
Wire Type:Solid
Shielding Gas Requirement:Argon/CO2 Mix, Tri-Mix (He/Ar/CO2), 98/2 Argon/Oxygen
Spool Size:33 lb
AWS Classification:ER309LSi
Applications:Dissimilar Metal Joining, Buffer Layers
Wire Finish:Bright
Packaging Description:33lb spool

INCLUDED

  • 1 x 33lb Spool of Exocor ER309LSi .035" Stainless Steel MIG Wire

APPLICATIONS

  • Joining stainless steel (304, 316, etc.) to mild or carbon steel
  • Applying buffer layers on carbon steel before hardfacing
  • General fabrication involving dissimilar metal joints
  • Automotive exhaust repair and modification
  • Petrochemical and food processing equipment fabrication
  • Sheet metal fabrication requiring high aesthetic finish

FAQ

The 'Si' stands for Silicon. ER309LSi has a higher silicon content (typically 0.65-1.00%) compared to standard ER309L. This added silicon increases the fluidity of the weld puddle, improving wetting action and resulting in a flatter, smoother weld bead.

Technically yes, but it is not recommended. It is significantly more expensive than standard ER70S-6 wire, and the metallurgy is not optimized for mild steel-to-mild steel joints. It is specifically designed for joining stainless steel to mild steel.

For solid stainless MIG wire, a 'Tri-Mix' gas (Helium/Argon/CO2) is often used for short-circuit transfer. For spray transfer, a mix of 98% Argon and 2% Oxygen or a low-CO2 Argon blend (like 98/2 Ar/CO2) is recommended to maintain corrosion resistance.

No, this is a solid MIG wire. It requires an external shielding gas cylinder to protect the weld pool from the atmosphere.

This wire is designed to be used with Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.

The wire itself is stainless steel and highly resistant to rust. However, if stored in a damp environment for long periods, surface contaminants can cause issues. The weld deposit itself offers excellent corrosion resistance.

The 'L' stands for Low Carbon. This indicates that the carbon content is restricted to a maximum of 0.03%, which helps prevent carbide precipitation and intergranular corrosion in the final weld.