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100999 - ER309LSi .035 Stainless MIG Wire 33lb Spool

Packaging: 33 lb spool
$15.64/lb $322.74/33 lb spool only $9.78/lbSave 37%

In stock

OVERVIEW

Smooth Arc & Perfect Beads: ER309LSi .035" Stainless MIG Wire

Take the headache out of welding dissimilar metals with Central Wire's ER309LSi .035" MIG Wire. If you have ever struggled with sluggish weld pools or lumpy beads when trying to weld mild steel to stainless, this is the solution you need. The "Si" in 309LSi stands for high silicon, and for the welder under the hood, that translates to a buttery smooth arc and a puddle that flows out effortlessly to the edges. This improved wetting action means your welds lay down flatter and look professional right out of the gun, saving you valuable time on grinding and finishing.

This 33lb spool is built for production work and serious fabrication projects. The .035" diameter is the sweet spot for a wide range of material thicknesses, giving you the control to handle thin gauge sheet metal or multi-pass structural joints. Because it is a 309L grade, it is specifically formulated to handle the dilution that occurs when you melt stainless filler into a carbon steel base, preventing cracking and maintaining strength. It is the ultimate "problem solver" wire for maintenance and repair jobs where you aren't always welding like-to-like materials.

Central Wire is known for quality manufacturing, and this spool is no exception. The wire is clean, consistent, and layer-wound to prevent tangles and feed issues that can ruin a good bead. Whether you are building custom automotive exhaust parts, repairing kitchen equipment, or fabricating brackets that join steel frames to stainless tanks, this wire gives you the confidence that the weld will hold and look great. Pair it with a standard Tri-mix or Argon/CO2 gas, and you are ready to tackle any stainless-to-steel challenge.

Additional Information
Brand:Central Wire
Diameter:0.035 in
Aws Spec:ER309LSi
Packaging:33 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
Grade:309 HiSil
Material Composition:Stainless Steel
Alloy Type:ER309LSi
Shielding Gas Requirement:Argon/CO2 Mix, Argon/Oxygen Mix, Tri-Mix
Spool Size:33 lb
Tensile Strength:85,000 PSI (Typical)
Current Type:DCEP (Direct Current Electrode Positive)
Packaging Description:33 lb spool

INCLUDED

  • 1 x 33lb Spool of ER309LSi .035" Stainless Steel MIG Wire

APPLICATIONS

  • Joining Carbon Steel to Stainless Steel (e.g., 304 or 316)
  • Welding Type 309 Stainless Steel
  • Applying buffer layers or cladding on Carbon Steel
  • Petrochemical and chemical processing equipment
  • Automotive exhaust systems and manifolds
  • General maintenance and repair of mixed-metal structures

FAQ

The 'Si' stands for Silicon. ER309LSi has a higher silicon content (0.65-1.00%) than standard ER309L. This extra silicon improves the fluidity (wetting) of the weld puddle, resulting in a smoother bead appearance and better tie-in at the edges.

For MIG welding with ER309LSi, a mixture of 98% Argon and 2% CO2 is commonly used for spray transfer. Argon/Oxygen mixtures (98/2 or 99/1) are also effective. For short-circuit transfer, a Tri-Mix (90% Helium, 7.5% Argon, 2.5% CO2) is often recommended.

Yes, that is the primary application for ER309LSi. It is designed to join dissimilar metals, specifically carbon (mild) steel to austenitic stainless steels like 304 or 316.

This wire runs on DCEP (Direct Current Electrode Positive), also known as Reverse Polarity.

Yes, when welding with stainless steel wire, you should use a Teflon or plastic liner in your MIG gun to prevent contamination from the steel liner and to ensure smooth feeding.

Settings vary by gas and transfer mode, but typically range from 16-22 Volts and 80-160 Amps for short circuit, and higher (24-28 Volts, 180-220 Amps) for spray transfer.

ER309LSi provides good oxidation resistance up to approximately 2000°F, but for sustained high-temperature service, other alloys might be specified by the engineering design.

The 'L' indicates Low Carbon (max 0.03%). This reduces the risk of carbide precipitation at the grain boundaries during welding, which helps prevent intergranular corrosion in the final weld.