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95038 - Sil-Fos 2% Silver Phos-Copper Brazing Alloy - 2.4mm Rods (25lb Bulk)

Packaging: 25lb tube
$106.72/lb

Package Price:

$2,668.00/25lb tube

Usually ships within 3-5 business days

OVERVIEW

Reliable Brazing for HVAC and Plumbing Pros

When you are out in the field installing A/C units or running copper lines for a commercial refrigeration job, you need a brazing rod that balances performance with cost. The Sil-Fos 2% Silver Brazing Rod is the go-to choice for professionals who need something better than standard phos-copper but don't want to burn through the budget of 15% silver rods for every single joint. This 25lb tube ensures you have plenty of material on the truck, minimizing downtime spent running back to the supply house.

The "magic" of Sil-Fos 2 lies in that 2% silver content. If you've ever struggled with 0% rods cracking or failing to flow smoothly around a fitting, you will appreciate the difference here. The silver adds just enough ductility to the joint to handle the vibration and thermal expansion typical in HVAC systems. It flows smoothly but has enough body to let you build a cap or fill a gap if your fit-up isn't laser-perfect. It’s forgiving, which is exactly what you need when you are brazing in a tight corner or on a ladder.

No Flux Needed for Copper

One of the biggest time-savers with this rod is its self-fluxing ability on copper-to-copper connections. You can clean your pipe, heat it up, and apply the rod without messing around with a flux brush. The phosphorus in the rod does the cleaning for you. However, keep a jar of flux handy if you are connecting to brass valves or bronze fittings—you will need it for those specific joints to get the alloy to wet out properly.

Application Tips

This 2.4mm (3/32") rod is the perfect thickness for most line sets. It melts at a range that allows you to control the puddle. When heating, aim for a dull cherry red on the copper pipe before introducing the rod. Because it has a wide melting range, you can use the "plastic" phase to your advantage to fill voids. Just remember: never use this on steel or iron. If you try to braze a steel compressor fitting with this, the joint will be brittle and will snap. Stick to copper and brass, and this 25lb tube of Sil-Fos 2 will be the workhorse of your van.

  • Better Flow: Flows easier than 0% silver rods.
  • Gap Filling: Great for bridging small gaps in loose fittings.
  • Economic: High performance without the high price tag of 15% silver.
  • Bulk Supply: 25lb tube keeps your crew stocked up.
Additional Information
Diameter (mm):2.5mm (3/32")
Packaging Description:25lb tube
Silver Content (%):2%
AWS Classification:BCuP-6
Material Composition:Copper, Phosphorus, Silver
Solidus Temperature:1190°F (643°C)
Liquidus Temperature:1450°F (788°C)
Fluidity Rating:Medium
Recommended Joint Clearance:0.002" - 0.005"

INCLUDED

  • 25 lbs of Sil-Fos 2% Silver Brazing Rods
  • Protective Storage Tube

APPLICATIONS

  • HVAC/R refrigerant line installation and repair
  • Copper plumbing and piping systems
  • Manufacturing of evaporator and condenser coils
  • Joining copper tubing to brass service valves (with flux)
  • General maintenance of copper systems in industrial facilities

FAQ

If you are brazing copper to copper, no flux is required because the phosphorus in the rod acts as a fluxing agent. However, if you are brazing copper to brass or bronze, you must use a flux like Stay-Silv white flux.

No. Phosphorus-bearing alloys like Sil-Fos 2 should never be used on ferrous metals (steel, iron) or nickel alloys. The phosphorus reacts with iron to form brittle phosphides, which will cause the joint to fail.

Sil-Fos 15 contains 15% silver, making it more ductile and providing better flow and penetration into tight clearances. Sil-Fos 2 contains 2% silver, making it more economical and slightly less fluid, which is better for filling wider gaps.

Sil-Fos 2 has a solidus temperature (where melting begins) of 1190°F (643°C) and a liquidus temperature (fully melted) of 1450°F (788°C).

Generally, yes, copper-phosphorus brazing alloys are used in plumbing. However, always check local codes and specifications to ensure compliance with current regulations regarding materials in contact with drinking water.

This product meets the AWS A5.8 classification for BCuP-6.

Store the rods in a cool, dry place within their original tube to prevent surface oxidation or contamination. While they don't absorb moisture like coated electrodes, keeping them clean ensures the best brazing results.

Medical gas piping often requires specific brazing procedures and materials (often BCuP-5 or similar) and strict nitrogen purging. While BCuP-6 creates strong joints, always verify the specific engineering requirements for medical gas installations before use.