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32136 - Harris Sil-Fos 5 Brazing Rod 5% Silver 2.5mm (25lb Tube)

Packaging: 25lb tube
$162.52/lb

Package Price:

$4,063.00/25lb tube

Usually ships within 3-5 business days

OVERVIEW

Harris Sil-Fos 5 (BCuP-3) Silver Brazing Filler Metal

The Sil-Fos 5 Brazing Rod (Internal SKU: SF5-25) is a premium quality filler metal manufactured to meet the AWS A5.8 BCuP-3 classification. This alloy is composed of approximately 89% Copper, 5% Silver, and 6% Phosphorus. It is designed primarily for the brazing of copper and copper alloys, widely utilized in the manufacturing and repair of refrigeration equipment, air conditioning systems, and electrical conductors.

Metallurgically, Sil-Fos 5 is distinct due to its wide melting range. With a solidus temperature of 1190°F (643°C) and a liquidus temperature of 1495°F (813°C), the alloy transitions slowly from solid to liquid. This characteristic provides a "sluggish" flow compared to BCuP-5 (15% silver), which is advantageous when filling loose connections or when a large fillet is desired. The 5% silver content imparts improved ductility over 0% silver (BCuP-2) rods, making the joints more resistant to vibration and thermal cycling fatigue common in compressor lines.

Usage Guidelines:
This rod is intended for use with oxy-acetylene or air-acetylene torches. While it is self-fluxing on copper, it should not be used on ferrous metals (steel, iron) or nickel alloys, as the phosphorus can form brittle intermetallic compounds that compromise joint integrity. When brazing brass or bronze, a flux is necessary. The 2.5mm diameter is versatile enough for both capillary action in tight fits and bead-building in wider gaps.

Technical Specifications

  • Alloy: Copper-Silver-Phosphorus (BCuP-3)
  • Silver Content: 5%
  • Melting Range: 1190°F - 1495°F
  • Packaging: 25lb rigid tube for protection and storage
  • Recommended Joint Clearance: 0.002" to 0.005" for optimal strength
Additional Information
Diameter (mm):2.5mm (3/32")
Silver Content (%):5%
Packaging Description:25lb tube
AWS Classification:BCuP-3
Material Composition:Copper, Silver, Phosphorus
Solidus Temperature:1190°F (643°C)
Liquidus Temperature:1495°F (813°C)
Flux Requirement:Self-fluxing on Copper
Applications:HVAC, Refrigeration, Plumbing

INCLUDED

  • 25lb Tube of Sil-Fos 5% Brazing Rods (approx. 2.5mm diameter)
  • Storage Tube

APPLICATIONS

  • HVAC/R System Installation and Repair
  • Air Conditioning Coils and Evaporators
  • Copper-to-Copper Plumbing
  • Refrigerant Line Sets
  • Electrical Conductor Joining
  • Heat Exchanger Fabrication

FAQ

No, flux is not required when brazing copper to copper. The phosphorus in the rod acts as a fluxing agent. However, if you are brazing copper to brass or bronze, you must use a flux like Stay-Silv White.

No. Sil-Fos 5 contains phosphorus, which reacts with iron and steel to form brittle phosphides. This leads to weak joints that can easily crack. Use a high-silver alloy without phosphorus for steel.

Sil-Fos 15 contains 15% silver, making it more ductile and providing better flow (more fluid). Sil-Fos 5 has 5% silver, making it slightly less ductile but better for bridging gaps due to its wider melting range.

These rods have a diameter of 2.5mm, which is approximately equivalent to 3/32 inches.

The exact count varies by rod length and density, but a 25lb tube is a bulk quantity intended for heavy industrial use, containing hundreds of rods.

This product meets the AWS A5.8 classification for BCuP-3.

Yes, Sil-Fos 5 is generally considered safe for copper plumbing, but always check local plumbing codes. It is most commonly used in HVAC/R applications.

Sil-Fos 5 can be used with Oxy-Acetylene, Air-Acetylene, or Oxy-Propane/MAPP torches. Oxy-Acetylene provides the fastest heat transfer for larger copper pipes.