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PWC88-22/53 - 88/12 WC-Co HVOF Thermal Spray Powder (22-53 micron)

Packaging: 1 Per Ea
$230.22/EA $143.89/1 Per Ea only $143.89/EASave 37%

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OVERVIEW

Industrial Grade 88/12 WC-Co Thermal Spray Powder (JP5000 Sized)

Upgrade your surface engineering capabilities with our 88/12 Tungsten Carbide Cobalt thermal spray powder, specifically calibrated for High Velocity Oxygen Fuel (HVOF) systems. The PWC88-22/53 features a particle size cut of 22-53 microns, making it the perfect match for liquid fuel systems like the Tafa/Praxair JP5000 and JP8000. This specific size range prevents the issues of nozzle clogging associated with finer powders while ensuring high deposit efficiency that coarser powders cannot achieve in these specific guns.

Why Choose 88/12 WC-Co?
Tungsten Carbide Cobalt is the industry standard for wear resistance. The 88% tungsten carbide content provides the extreme hardness necessary to resist abrasive grains and erosive fluids, while the 12% cobalt binder provides the necessary ductility to prevent cracking and improve impact resistance compared to pure ceramics. This formulation creates a dense, low-porosity coating that acts as a formidable barrier against mechanical wear. It is widely used to extend the lifespan of critical components such as landing gear, mud motor rotors, and corrugating rolls.

Optimized for Performance
Using the correct powder size for your equipment is crucial. The 22/53 micron cut is tailored for the gas velocities and dwell times found in liquid fuel HVOF guns. This ensures that the particles reach the substrate with the optimal kinetic and thermal energy, flattening upon impact to form a cohesive, well-bonded layer. The result is a micro-hardness typically ranging from 1000 to 1300 HV300, depending on spray parameters, providing a surface that significantly outlasts untreated base metals.

Whether you are repairing worn parts or manufacturing new components requiring high-performance surfaces, this powder delivers consistent results. It is packaged to prevent moisture absorption, ensuring it arrives ready to spray. By choosing this high-quality feedstock, you reduce downtime associated with equipment jams and inconsistent coating quality, ultimately delivering a better product to your customers.

Additional Information
Material:Tungsten Carbide Cobalt, Tungsten Carbide Cobalt (WC-Co)
Process:Thermal Spray
Particle Size:22-53 µm
Packaging Description:pack of 1
Composition:88% Tungsten Carbide, 12% Cobalt
System Compatibility:JP5000, JP8000, Liquid Fuel HVOF
Service Temperature:Up to 900°F (482°C)
Coating Hardness:High
Application Method:High Velocity Oxygen Fuel (HVOF)

INCLUDED

  • One container of 88/12 Tungsten Carbide Cobalt Powder
  • Certificate of Analysis (if applicable)
  • Desiccant pack for moisture control

APPLICATIONS

  • Oil & Gas: Gate valves, ball valves, mud rotors, and pump plungers.
  • Aerospace: Landing gear cylinders, flap tracks, and actuators.
  • Paper & Pulp: Calender rolls, corrugating rolls, and suction rolls.
  • General Industry: Hydraulic rods, wire drawing capstans, and fan blades.
  • Power Generation: Turbine components subject to erosion.

FAQ

This powder consists of 88% Tungsten Carbide (WC) and 12% Cobalt (Co).

The 22/53 µm particle size distribution is specifically optimized for liquid fuel HVOF systems, such as the JP5000 and JP8000.

Coatings sprayed with 88/12 WC-Co are generally suitable for service temperatures up to approximately 900°F (482°C).

Yes, HVOF coatings using 88/12 WC-Co are a superior, environmentally friendly alternative to hard chrome plating, offering better wear resistance.

It is excellent for resisting abrasion, erosion, fretting, and sliding wear.

While it can be plasma sprayed, it is designed for HVOF. Plasma spraying may result in different coating properties, such as higher porosity or carbon loss (decarburization).

It should be stored in a cool, dry place, preferably in its original sealed container with desiccant to prevent moisture absorption which can affect flowability.

Depending on the spray parameters, HVOF coatings of 88/12 WC-Co typically achieve a micro-hardness of 1000-1300 HV300.