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ALB250 - Harris ERCuAl-A2 Aluminum Bronze TIG Rod 3/32" - 10lb Tube

Packaging: 10 lb tube
$57.39/lb $550.10/10 lb tube only $55.01/lbSave 4%

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OVERVIEW

Master Marine and Repair Welds with Harris Aluminum Bronze

When you are faced with a cracked boat propeller, a worn-out bearing shaft, or a tricky job joining brass to steel, the Harris Aluminum Bronze TIG Rod is the secret weapon you need in your arsenal. This 10 lb tube of 3/32" rods is designed for welders who demand versatility and strength. Known in the industry as "A2" bronze, this filler metal flows smoothly and creates a deposit that is tough as nails but still ductile enough to handle the stresses of marine and heavy industrial environments. If you do repair work, especially on parts that sit in salt water or grind against other metals, this is the rod that will save the day.

Welding with aluminum bronze is a unique experience. Unlike standard steel TIG welding, the puddle here is fluid but requires a clean surface. These Harris rods are manufactured to strict tolerances, ensuring that the wire is clean and free of contaminants that could cause porosity. You'll run these on DCEN (straight polarity) with pure Argon. The 3/32" diameter is the perfect middle-ground size, giving you enough deposition rate for building up worn shafts while still offering the control needed for finer root passes or edge repairs. The iron content in the alloy gives the puddle a distinct clarity and helps the bead freeze with a fine grain structure, reducing the chance of hot cracking.

One of the biggest advantages of this rod is its ability to weld dissimilar metals. Need to weld a steel bracket to a copper pipe? Or repair a cast iron part where nickel rods aren't cutting it? Harris Aluminum Bronze can often bridge that gap. It's also fantastic for "surfacing" or "cladding"—laying down a layer of bronze on a steel part to create a wear-resistant surface that won't rust. Whether you are a marine fabricator, a job shop welder, or a maintenance tech, keeping a tube of HAR3ALB250 on the shelf ensures you are ready for those specialty alloy jobs that command a higher hourly rate.

Why Welders Choose Harris A2 Bronze:

  • Smooth Feeding: Straight 36" lengths feed easily through your gloved hand.
  • Versatile Repairs: Fixes everything from ship props to hydraulic pumps.
  • Dissimilar Joining: The go-to rod for welding copper alloys to steel.
  • Corrosion Defense: Builds a rust-proof barrier on steel parts.
Additional Information
Brand:Harris
Diameter:2.5mm (3/32")
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
Grade:Aluminum Bronze
AWS Classification:ERCuAl-A2
Rod Type:TIG
Material Composition:Aluminum Bronze (Copper-Aluminum-Iron)
Length:36 in
Shielding Gas Requirement:100% Argon
Polarity:DCEN
Tensile Strength:79,000 PSI (Typical)
Hardness:140 Brinell
Packaging Description:10 lb tube
Position:N/A

INCLUDED

  • 10 lb Tube of Harris Aluminum Bronze (ERCuAl-A2) TIG Welding Rods (3/32" x 36")
  • Instruction Label

APPLICATIONS

  • Marine Maintenance: Repairing ship propellers, rudders, and saltwater piping systems.
  • Fluid Handling: Welding pump housings, impellers, and valve seats exposed to corrosive chemicals.
  • Wear Surfacing: Overlaying bearing surfaces, gear teeth, and bushings to resist galling and friction.
  • Dissimilar Metal Joining: Welding aluminum bronze to steel, or brass to ferrous metals.
  • Automotive & Heavy Equipment: Repairing cast iron components and building up worn shafts.

FAQ

This rod is classified as ERCuAl-A2, commonly referred to as Aluminum Bronze A-2.

You should use 100% Argon gas. For very thick sections, a helium-argon mixture can be used to increase heat input, but pure Argon is standard.

Yes, ERCuAl-A2 is frequently used for joining dissimilar metals, such as welding copper alloys to steel, or for overlaying (surfacing) steel to provide a corrosion-resistant or wear-resistant layer.

Use DCEN (Direct Current Electrode Negative), also known as Straight Polarity.

No, Aluminum Bronze is typically welded using DC current. AC is generally reserved for Aluminum and Magnesium alloys, not Aluminum Bronze.

The typical tensile strength for ERCuAl-A2 weld deposits is approximately 79,000 PSI, with a yield strength of roughly 35,000 PSI.

Preheating is often recommended for heavy sections or when welding copper alloys with high thermal conductivity to ensure proper fusion and prevent cracking. Typically 300°F-400°F is sufficient for thicker base metals.

Aluminum Bronze (ERCuAl-A2) has higher tensile strength and better wear resistance compared to Silicon Bronze (ERCuSi-A), making it better suited for structural repairs and bearing surfaces.