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BB18 - 3.2mm Low Fuming Bare Bronze Brazing Rod (1/8")

Packaging: 10 lb tube
$20.20/lb

Package Price:

$202.00/10 lb tube

In stock

OVERVIEW

Technical Overview: Low Fuming Bronze (RBCuZn-C)

The BB18 is a 3.2mm (1/8") bare low-fuming bronze brazing rod, typically conforming to AWS A5.8 RBCuZn-C classifications. This copper-zinc alloy is modified with small additions of manganese, iron, and silicon/tin. These alloying elements serve multiple critical functions: they suppress the vaporization of zinc (reducing fumes), increase the mechanical strength of the deposit, and improve the deoxidizing properties of the molten puddle. This results in a filler metal that boasts a tensile strength often exceeding 60,000 psi, depending on the base metal and joint design.

As a bare rod, the BB18 requires the application of a suitable brazing flux. The absence of a pre-applied coating allows the operator to utilize the "hot rodding" technique—dipping the heated tip of the rod into a container of flux powder—to transfer the exact amount of flux needed to the joint. This is particularly advantageous in positional brazing or when working on contaminated base metals where heavy fluxing is required initially, followed by lighter application.

The 3.2mm diameter is substantial enough for multi-pass buildup applications and structural brazing of thicker sections. The melting range is approximately 1590°F to 1630°F (866°C to 888°C). The deposit exhibits excellent ductility and workability, allowing for post-braze machining without chattering or tool wear associated with harder alloys. It is an excellent choice for braze-welding steel and cast iron where fusion welding might cause cracking or excessive distortion due to higher heat input.

Technical Specifications

  • Diameter: 3.2mm (0.125 inches)
  • Alloy Type: Low Fuming Bronze (Cu-Zn based)
  • Flux Requirement: External Borax/Boric Acid Flux
  • Process: Oxy-Fuel (Oxy-Acetylene)
  • Melting Range: ~1590°F - 1630°F
  • Machinability: Excellent
Additional Information
Diameter:3.2mm (1/8")
Grade:Bare Bronze
Weld Process:Brazing, Oxy-Fuel
Rod Type:Bare Brazing Rod
Material Composition:Low Fuming Bronze (Copper-Zinc)
Flux Requirement:Requires External Flux
Applications:Steel, Cast Iron, Copper, Brass, Bronze
Packaging Description:10 lb tube
Packaging:10 lb Tube
Brand:Aufhauser
Position:N/A
Polarity:N/A

INCLUDED

  • 3.2mm (1/8") Bare Bronze Brazing Rods

APPLICATIONS

  • Braze welding of steel and cast iron
  • Repair of copper, brass, and bronze parts
  • Joining galvanized iron without destroying the zinc coating
  • Build-up of worn surfaces on shafts and gears
  • Automotive body repairs
  • Artistic metal sculpture

FAQ

Yes, because this is a bare rod, you must use an external brazing flux (powder or paste) to prevent oxidation and ensure the filler metal wets the base material properly.

This rod is very versatile and can be used to join steel, cast iron, copper, brass, bronze, and galvanized steel. It is also excellent for joining dissimilar metals.

This rod is designed for oxy-fuel brazing, typically using an oxy-acetylene torch setup with a neutral to slightly oxidizing flame.

Bare rods are generally less expensive and allow the welder to control the amount of flux applied. They also don't suffer from flux coating breakage during storage or handling.

While primarily designed for oxy-fuel brazing, some skilled operators use silicon bronze or similar alloys for TIG brazing, but this specific low-fuming bronze formulation is optimized for the oxy-acetylene process due to its zinc content.

Low Fume means the alloy contains elements like manganese or silicon that help suppress the vaporization of zinc, which is a major component of the rod. This reduces the white smoke (zinc oxide) typically seen when heating brass.

Yes, braze welding with low fuming bronze is a preferred method for repairing cast iron because it requires less heat than fusion welding, reducing the risk of cracking.