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IANICRM03-125E - Exocor Inconel 625 Stick Electrode 1/8" 10lb Tube

Packaging: 10lb tube
$67.24/lb

Package Price:

$672.40/10lb tube

Usually ships within 3-5 business days

OVERVIEW

Exocor Inconel 625 Stick Rod – The Problem Solver

When you are up against a job that requires extreme heat resistance or needs to survive in a corrosive nightmare, the Exocor ENiCrMo-3 (Inconel 625) stick electrode is the rod you reach for. This isn't your average mild steel rod; this is a high-grade nickel-alloy electrode designed to weld the "unweldable" and withstand environments that would eat standard steel for breakfast. Whether you are repairing a heat exchanger, welding dissimilar metals, or overlaying a shaft, this 1/8" rod delivers professional results with the reliability you expect from Exocor.

Welders know that nickel alloys can be sluggish and difficult to control, but Exocor has formulated this coating to improve runability significantly. You get a smooth, soft arc with low spatter levels, which is crucial when working on expensive base materials where cleanup needs to be minimal. The slag lifts easily—often curling up on its own as it cools—revealing a bright, shiny bead with excellent wash-in at the toes. It runs on DC+ polarity, giving you the penetration needed for root passes while remaining manageable for out-of-position work like vertical-up or overhead welds.

Why Choose This Rod?

The versatility of the ENiCrMo-3 is unmatched. It is often called the "universal repair rod" because it can successfully join carbon steel to stainless steel, stainless to nickel alloys, and even difficult-to-weld steels. If you aren't sure exactly what alloy you are welding to, or if you are dealing with a transition joint where thermal expansion is a concern, this rod is your safest bet. It resists cracking during solidification, a common headache with other alloy rods.

Practical Welding Tips

  • Cleanliness is Key: Nickel alloys are sensitive to contaminants. Ensure the base metal is completely free of oil, grease, paint, and sulfur before striking an arc.
  • Heat Control: Maintain a short arc length to protect the puddle from atmospheric contamination. Avoid excessive weaving; stringer beads are recommended to keep heat input low.
  • Storage: These rods come in a 10lb tube. If opened, keep them in a rod oven (typically around 250°F-300°F) to prevent moisture pickup, which can cause porosity.
  • Restarts: When restarting a weld, strike slightly ahead of the crater and move back to remelt the crater before continuing forward to avoid cold lap.
Additional Information
Brand:Exocor
Diameter:3.2mm (1/8")
Grade:Inconel
Packaging:10 lb Tube
Weld Process:Stick (SMAW)
Polarity:DC
Position:All Position
AWS Classification:ENiCrMo-3
Common Name:Inconel 625
Rod Length:14 inches
Tensile Strength:110,000 psi (min)
Elongation:30% (min)
Packaging Description:10lb tube

INCLUDED

  • 10 lb Tube of Exocor ENiCrMo-3 (Inconel 625) 1/8" Coated Electrodes
  • Storage and Handling Instructions

APPLICATIONS

  • Joining Inconel 625, 601, and 690 alloys
  • Welding dissimilar metals (e.g., Stainless Steel to Carbon Steel)
  • Overlay/Cladding on carbon steel for corrosion resistance
  • Pollution control scrubbers and dampers
  • Nuclear reactor components
  • Chemical processing equipment
  • Marine and submarine components

FAQ

This electrode is classified as AWS A5.11 ENiCrMo-3, commonly known as Inconel 625.

You should use Direct Current Electrode Positive (DCEP), also known as DC+ or Reverse Polarity.

Yes, ENiCrMo-3 is an excellent choice for dissimilar metal welding, such as joining carbon steel to stainless steel or nickel alloys, due to its tolerance for dilution.

Yes, like most high-quality basic coated electrodes, it is recommended to store opened packages in a rod oven (typically 200°F-300°F) to prevent moisture absorption and porosity.

The weld metal typically has a tensile strength of over 110,000 psi (760 MPa), depending on welding parameters and base metal dilution.

Yes, the 1/8" diameter ENiCrMo-3 is an all-position electrode, suitable for flat, horizontal, vertical, and overhead welding.

The primary elements are Nickel (balance), Chromium (~20-23%), Molybdenum (~8-10%), and Niobium (~3-4%).

This product comes in a 10lb (approx. 4.54kg) tube.