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522241025H - Hobart SubCOR SL 742 3/32" Seamless SAW Wire, 55lb Coil

Packaging: 55lb coil
$19.74/lb $869.00/55lb coil only $15.80/lbSave 20%

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OVERVIEW

Tackle Critical Welds with Hobart SubCOR SL 742

When your project demands the highest strength and reliability, Hobart SubCOR SL 742 delivers the performance professional welders trust. This 3/32" seamless cored wire is built for the submerged arc welding (SAW) process, specifically designed to tackle high-strength steel projects where failure is simply not an option. Whether you are welding crane components, vehicle frames, or pressure vessels, this wire provides the 100 ksi yield strength needed to ensure your welds hold up under immense stress and heavy loads.

The "seamless" difference is a game-changer for shop productivity and weld quality. Because the wire is manufactured as a sealed tube rather than a folded strip, it does not absorb moisture from the air. This means you don't have to worry as much about hydrogen cracking, even in humid shop environments or if the wire has been stored for a period of time. For the welder, this translates to peace of mind and fewer repairs. The wire runs clean and smooth, with a high-quality copper coating that improves feedability and electrical contact, reducing the frustration of burn-backs, arcing in the tip, or erratic wire feeding behavior.

SubCOR SL 742 is a metal-cored wire, which offers significant advantages over solid wire in submerged arc applications. You get higher deposition rates, meaning you can lay down more metal in less time, speeding up long joint runs on girders or tanks. The arc characteristics are typically smoother, and the wetting action at the toes of the weld is superior, reducing the need for grinding or rework. It is designed to work seamlessly (pun intended) with industrial fluxes to create slag that lifts easily, leaving a professional, high-quality bead appearance that passes inspection the first time.

Packaged in a 55lb coil, this wire is ready for continuous production work. It is ideal for multi-pass welding on thick sections found in the transportation, power generation, and oil & gas industries. If you are looking to upgrade your submerged arc process for high-strength steels, the Hobart SubCOR SL 742 offers the perfect balance of weldability, mechanical strength, and low-hydrogen safety. It allows you to push your parameters for maximum efficiency while maintaining the strict code requirements often found in structural and pressure vessel work.

Whether you are repairing heavy castings or fabricating new structural components, this wire gives you the edge in both speed and quality. Trust Hobart's expertise in cored wire technology to keep your arc on and your production moving forward.

Additional Information
Brand:Hobart
Diameter:2.5mm (3/32")
Packaging:55 lb Coil
Weld Process:Submerged Arc (SAW)
Wire Type:Metal-Cored
Material Composition:Low-Alloy Steel
Yield Strength:100 ksi (690 MPa)
Hydrogen Content:Low Hydrogen (<4ml/100g)
Surface Finish:Copper Coated
Packaging Description:55lb coil

INCLUDED

  • 1 x 55lb Coil of Hobart SubCOR SL 742 Seamless Cored Wire (3/32" Diameter)

APPLICATIONS

  • Boiler and pressure vessel fabrication
  • Heavy structural components and bridge girders
  • Crane manufacturing and assembly
  • Vehicle frames and chassis
  • Casting repair and maintenance
  • Pipeline double jointing
  • Offshore platform construction
  • Power generation equipment

FAQ

The primary advantage is the elimination of the longitudinal seam, which prevents moisture absorption. This results in extremely low diffusible hydrogen levels (<4ml/100g), significantly reducing the risk of cold cracking in high-strength steels.

Hobart SubCOR SL 742 is designed specifically for Submerged Arc Welding (SAW). It requires the use of a granular flux to shield the arc and shape the weld bead.

This wire is capable of producing weld metal with a yield strength of up to 100 ksi (690 MPa), making it suitable for welding high-strength low-alloy (HSLA) steels.

While the seamless design makes it highly resistant to moisture pickup compared to folded wires, it is still recommended to store the coils in a dry, climate-controlled environment to preserve the copper coating and ensure optimal performance.

Yes, it is excellent for multi-pass welding applications on thick materials, such as pressure vessels and heavy machinery frames, providing consistent mechanical properties throughout the weldment.

Yes, SubCOR SL 742 features a copper coating. This improves electrical conductivity for better arc stability and reduces friction in the liner and contact tip for smoother feeding.

It is widely used in industries requiring high-strength fabrication, including power generation, heavy equipment manufacturing, crane construction, and the oil & gas sector.

Metal-cored wires like SubCOR SL 742 typically offer higher deposition rates and faster travel speeds than solid wires of the same diameter due to higher current density, improving overall welding productivity.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet