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S604219-029 - Hobart Tube-Alloy 242-O Hardfacing Wire, 1/16-Inch, 33lb Spool

Packaging: 33lb spool
$25.34/lb

Package Price:

$836.22/33lb spool

Usually ships within 3-5 business days

OVERVIEW

Extend Equipment Life with Hobart Tube-Alloy 242-O

When your heavy machinery faces the daily grind of metal-on-metal friction, the Hobart Tube-Alloy® 242-O Hardfacing Wire is your first line of defense. Designed for the tough demands of the mining, construction, and industrial sectors, this 1/16-inch flux-cored wire delivers a premium martensitic alloy steel deposit that dramatically reduces wear. Whether you are rebuilding crane wheels or reinforcing dragline chains, this wire provides the durability needed to keep your equipment running longer and more efficiently. The 33 lb spool ensures you have plenty of material on hand for extensive resurfacing jobs, minimizing interruptions in your workflow.

No Shielding Gas? No Problem.

One of the standout features of the Tube-Alloy 242-O is its self-shielded formulation. You can leave the gas cylinders behind. This "open arc" capability makes it the perfect choice for on-site repairs where hauling gas tanks is impractical or where wind conditions would blow away shielding gas. It simplifies your setup and allows you to get to work immediately on critical repairs in the field. This versatility is essential for welders working on frogs, switch points, and idlers in outdoor environments where controlling the elements is impossible.

Superior Wear and Impact Resistance

Hardfacing is all about balance, and the Tube-Alloy 242-O strikes the perfect balance between wear resistance and impact toughness. The martensitic deposit is hard enough to resist the abrasive forces of sliding and rolling contact, yet tough enough to withstand the shocks and impacts typical of heavy equipment operation. It is an excellent choice for overlaying carbon steel rolls and steel shafts, restoring them to service and protecting them from future degradation. Note that for optimal results and structural integrity, deposits should be limited to a maximum of three layers.

Versatile Applications for Heavy Industry

From the rail yard to the quarry, this wire is a workhorse. It is specifically recommended for parts that take a beating, such as crane wheels that support massive loads and idlers that keep conveyor systems moving. By using Hobart's advanced hardfacing technology, you aren't just repairing parts; you are upgrading them. The resulting surface is often harder and more wear-resistant than the original component, providing a cost-effective solution to equipment maintenance. Invest in Hobart Tube-Alloy 242-O and stop replacing expensive parts prematurely.

Additional Information
Brand:Hobart
Diameter:1.6mm (1/16")
Packaging:33 lb Spool
Grade:Hardfacing
Polarity:DCEP
Weld Process:Flux-Cored (FCAW)
Wire Type:Self-Shielded Flux-Cored
Alloy Type:Martensitic Alloy Steel
Deposit Layers:3 Layers Maximum
Shielding Gas Requirement:None (Self-Shielded)
Trade Name:Tube-Alloy 242-O
Packaging Description:33lb spool

INCLUDED

  • 1 x 33 lb Spool of Tube-Alloy 242-O 1/16" Flux Core Wire

APPLICATIONS

  • Carbon Steel Rolls
  • Crane Wheels
  • Dragline Chains
  • Frogs and Switch Points
  • Idlers
  • Steel Shafts
  • Construction Equipment
  • Mining Machinery
  • Heavy Earthmoving Equipment

FAQ

No, this is a self-shielded flux-cored wire and does not require external shielding gas.

It deposits a premium martensitic alloy steel designed for metal-to-metal wear resistance.

The manufacturer recommends a maximum buildup of 3 layers.

This wire is designed to operate on DCEP (Direct Current Electrode Positive).

Common applications include crane wheels, dragline chains, idlers, steel shafts, and railway frogs.

Yes, because it is self-shielded, it is excellent for outdoor use where wind might disrupt gas-shielded processes.

This product is 1/16 inch in diameter and comes on a 33 lb spool.

Yes, it is suitable for overlaying on carbon steel rolls and shafts.

CATALOGUE & SPEC SHEETS

Spec Sheet
Safety Data Sheet