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2865-FCO-11.36 - Josef 1/16" Build-Up Flux Cored Wire - 25lb Spool

Packaging: 11.36kg spool
$49.36/kg $537.56/11.36kg spool only $47.32/kgSave 4%

In stock

OVERVIEW

Reliable Performance for Heavy Repairs

For welders tackling heavy equipment repairs, the Josef 1/16" Build-Up Hardfacing Wire offers the smooth runnability and reliable fusion needed to get the job done right. This 25lb (11.36kg) spool contains a premium flux-cored alloy designed specifically for "build-up" applications—where the goal is to replace missing metal rather than just adding a hard skin. The wire runs with a stable arc, helping you lay down smooth, consistent beads that tie in well to the base metal.

One of the biggest frustrations in hardfacing is dealing with cracking in the base layers. This Josef wire is formulated to be ductile and crack-resistant, acting as a shock-absorbing cushion (buffer layer) between the softer base steel and harder, more brittle final overlay. If you need to machine the part after welding, you will appreciate that the deposit remains machinable with standard carbide tools, saving you time and tool wear in the finishing process.

The 1/16" diameter is a workhorse size for medium-to-heavy fabrication, giving you the deposition rate needed to fill large worn areas efficiently. Whether you are working on earthmoving gear, agricultural implements, or stationary industrial machinery, this wire provides the control and quality necessary for durable repairs. It minimizes the risk of spalling under high compressive loads, ensuring your repairs hold up in the field.

Welder Benefits

  • Machinable Deposit: Easily shaped back to tolerance.
  • Crack Resistance: excellent ductility for multi-pass welding.
  • High Deposition: 1/16" size fills voids quickly.
  • Versatile: Works as a final layer or a base for harder alloys.
Additional Information
Brand:Josef
Diameter:1.6mm (1/16")
Grade:Build Up, Hardfacing
Packaging:11-36 kg Spool
Weld Process:MIG (GMAW)
Wire Type:Flux-Cored
Application:Build-Up, Dimensional Restoration, Buffer Layers
Spool Weight:25 lb, 11.36 kg
Machinability:Machinable
Packaging Description:11.36kg spool
Position:N/A
Polarity:N/A

INCLUDED

  • 1 x 11.36kg (25lb) Spool of Josef 1/16" Build-Up Hardfacing Wire

APPLICATIONS

  • Rebuilding worn shafts and journals
  • Restoring tractor rollers, idlers, and links
  • Buffer layers under hardfacing overlays
  • Repairing crane wheels and brake drums
  • General dimensional restoration of carbon steels

FAQ

It is used to restore the dimensions of worn parts and provide a tough buffer layer before applying harder, abrasion-resistant facings.

Yes, the deposit is designed to be machinable, allowing you to return parts to their original dimensions and tolerances.

The wire diameter is 1/16 inch (approximately 1.6mm).

Yes, it is suitable for metal-to-metal wear applications, but for high abrasion, a harder topcoat is recommended.

The spool weighs 11.36 kg, which is approximately 25 lbs.

This is a flux-cored wire. Please refer to the specific product label or datasheet to confirm if it is self-shielded (Open Arc) or requires a gas mix, as 'FCO' often implies Flux Cored Open-arc.

Hardfacing wires are often brittle and can crack if applied too thick. Build-up wire is tougher and provides a safe foundation (buffer) for the hard outer shell.