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37500 - UTP Nickel 99 Cast Iron Stick Electrode 3/32" (2.4mm) - 10lb Pack

Packaging: 4.54kg
$231.04/kg

Package Price:

$1,048.92/4.54kg

Usually ships within 3-5 business days

OVERVIEW

Reliable Solutions for Cracked Cast Iron

Don't let a cracked engine block or broken machine part stop your project. The UTP Nickel 99 Stick Electrode is your go-to solution for welding cast iron with confidence. Designed with a 99% pure nickel core, this 3/32" (2.4mm) rod is formulated to produce a weld that is soft enough to be machined, drilled, or tapped. This is crucial for repairs where the part needs to be returned to its original dimensions and functionality. Unlike steel rods that create hard, brittle welds on cast iron, Nickel 99 fuses seamlessly with the base metal, creating a ductile bond that resists cracking during cooling.

Welders appreciate the UTP Nickel 99 for its forgiving arc characteristics. It strikes easily and maintains a steady arc on both AC and DC polarity, making it compatible with most stick welding machines, from industrial buzz boxes to portable inverters. The 2.4mm diameter is perfect for "cold welding" techniques—short beads and peening—which help prevent the cast iron from overheating and cracking. It is excellent for filling holes, fixing casting flaws, and joining cast iron to mild steel. The flux coating is designed to burn clean, minimizing the chance of porosity and ensuring a professional-looking bead.

This 10lb (4.54 kg) package ensures you have ample supply for larger jobs or ongoing maintenance needs. Whether you are fixing an antique stove, a transmission housing, or a heavy-duty industrial pump, UTP Nickel 99 gives you the best chance of a successful, leak-proof repair. Its versatility in all welding positions (flat, horizontal, vertical, and overhead) means you can perform repairs in-situ without dismantling heavy machinery. Trust in the quality of UTP consumables to turn a difficult cast iron repair into a routine job.

Additional Information
Brand:UTP
Diameter:2.5mm (3/32")
Grade:Cast Iron
Packaging:4.54 kg Tube
Weld Process:Stick (SMAW)
Polarity:AC/DCEP
Position:All Position
AWS Classification:ENi-CI
Core Material:Pure Nickel
Machinability:Excellent
Current Type:AC, DCEN, DCEP
Tensile Strength:~50,000 PSI
Packaging Description:4.54kg

INCLUDED

  • 4.54 kg (10 lb) Tube of UTP Nickel 99 Stick Electrodes (2.4mm / 3/32")
  • Storage Container

APPLICATIONS

  • Repairing cracks in gray and malleable cast iron.
  • Welding engine blocks, cylinder heads, and manifolds.
  • Restoring worn surfaces on machine bases and gear housings.
  • Rectifying casting defects in foundries.
  • Joining cast iron to mild steel or stainless steel.
  • Repairing pump bodies, valves, and compressor housings.

FAQ

Nickel 99 electrodes are primarily used for welding gray cast iron and malleable cast iron when a soft, machinable weld deposit is required.

Yes, the high nickel content ensures the weld deposit remains soft and ductile, allowing for easy drilling, tapping, and machining.

These electrodes can be used on AC, DCEN (Straight Polarity), or DCEP (Reverse Polarity), though AC or DCEP is most common for smooth operation.

While Nickel 99 is designed for 'cold' welding (low heat input), preheating to 300°F-500°F is often recommended for thick sections or dirty castings to prevent cracking.

Yes, Nickel 99 is excellent for joining cast iron to mild steel, stainless steel, and nickel alloys.

Nickel 99 (pure nickel) is softer and more machinable. Nickel 55 (nickel-iron) is stronger and more crack-resistant but harder to machine.

Typically, the recommended amperage range for a 2.4mm Nickel 99 electrode is between 50 and 80 amps, depending on the base metal thickness.

Store in a dry, temperature-controlled environment. If exposed to moisture, they may need to be re-baked according to manufacturer specifications before use.