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9600.2555S - Josef S165 Steel Stick Electrodes 2.5mm - 0.5kg Maintenance Pack

Packaging: 1 of each
$41.21/kg $39.50/1 of each only $39.50/kgSave 4%

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OVERVIEW

High-Performance 2.5mm Steel Stick Electrodes

Introducing the Josef S165 2.5mm Stick Electrode, a high-performance consumable tailored for the demands of modern Shielded Metal Arc Welding (SMAW). This product is packaged in a 0.5kg tube, offering a cost-effective and practical option for low-volume welding requirements. The S165 is a general-purpose mild steel electrode that excels in bridging gaps and welding on joints with poor fit-up, making it an essential addition to any welder's inventory for unplanned repairs and custom fabrication work.

Technically, the S165 is formulated to deliver a soft, stable arc with minimal spatter. It operates effectively on AC (Alternating Current) and DC+ (Direct Current Electrode Positive), providing flexibility depending on the available power source. The 2.5mm (approx. 3/32") diameter is optimized for an amperage range typically between 60A and 90A, allowing for precise heat control on materials ranging from 1/8" down to 16-gauge steel. The electrode's coating ensures a protective gas shield that minimizes porosity and atmospheric contamination, resulting in X-ray quality welds in many applications.

For industrial MRO applications, the ability to weld in all positions—including vertical-down—is a significant advantage. This allows maintenance crews to perform in-situ repairs on equipment and structures without the need for complex positioning. The resulting weld bead is smooth with fine ripples, requiring minimal grinding for aesthetic finishing. The 0.5kg moisture-resistant tube packaging ensures that the electrodes remain in prime condition, free from humidity absorption that can lead to hydrogen cracking or arc instability. Whether used in a workshop or out in the field, the Josef S165 delivers consistent mechanical properties and reliable fusion.

Technical Specifications

  • Diameter: 2.5mm
  • Current Type: AC / DC+
  • Amperage Range: Approx. 60-90 Amps
  • Base Metal: Mild Steel / Low Alloy Steel
  • Packaging: 0.5kg Resealable Tube
Additional Information
Brand:Josef
Diameter:2.5mm (3/32")
Grade:Steel
Packaging:0.5 kg Tube
Weld Process:Stick (SMAW)
Position:All Position
Polarity:AC/DC, AC, DCEP
Rod Type:Stick Electrode
Core Material:Mild Steel
Welding Position:All Position
Packaging Type:Tube
Weight:0.5kg
Packaging Description:1 of each

INCLUDED

  • 0.5kg Tube of Josef S165 2.5mm Stick Electrodes
  • Storage Tube

APPLICATIONS

  • General maintenance and repair of mild steel structures
  • Fabrication of gates, fences, and security grills
  • Agricultural equipment repair
  • Automotive bodywork and chassis patching
  • Hobbyist and DIY metal projects
  • On-site structural repairs where portability is key

FAQ

For a 2.5mm (approx. 3/32 inch) stick electrode like the Josef S165, the recommended amperage range is typically between 60 and 90 Amps, depending on the material thickness and welding position.

Yes, the Josef S165 is designed to operate smoothly on both AC (Alternating Current) and DC (Direct Current) power sources.

Absolutely. The Josef S165 is an all-position electrode, meaning it performs well in flat, horizontal, vertical (up and down), and overhead positions.

This electrode is designed for general purpose welding on mild steel and low alloy steels. It is excellent for standard structural steel and repair work.

While the exact count varies slightly by weight, a 0.5kg tube of 2.5mm electrodes typically contains approximately 25 to 30 rods.

For general maintenance applications, strict oven storage is usually not required if the tube is kept sealed and dry. However, for critical code work, following standard low-hydrogen storage practices is recommended if applicable.

Yes, the S165 is known for its easy arc starting and restriking capabilities, making it very forgiving for beginners or those learning to stick weld.