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ER880-116X36 - 880 Universal Maintenance TIG Rod - 1/16 in - 10lb Tube

Packaging: 10 lb per tube
$32.34/lb $310.00/10 lb per tube only $31.00/lbSave 4%

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OVERVIEW

High-Performance Metallurgy for Critical Repairs

The 880 Specialty TIG Welding Rod is a high-alloy filler metal designed for the most demanding maintenance and repair applications. Metallurgically, this alloy is a modified austenitic-ferritic stainless steel (often compared to a "Super 312" chemistry) that offers a unique combination of high tensile strength and excellent elongation. With a tensile strength approaching 120,000 PSI, it far outperforms standard ER70S-6 or 308L rods, making it indispensable for structural repairs where failure is not an option.

The secret to the 880's performance lies in its two-phase microstructure. The ferrite pool in the weld matrix acts as a trap for impurities and allows for the dissipation of shrinkage stresses during cooling. This mechanism renders the weld deposit virtually immune to hot cracking, even when welding on dirty, oily, or high-carbon base metals that would typically cause underbead cracking. For professional welders, this means you can confidently weld spring steels, manganese steels, and unknown alloys without the extensive pre-heat and post-heat procedures often required by other filler metals.

Technical Specifications & Usage

This 10lb package of 1/16" (1.6mm) rods is ideal for TIG (GTAW) welding using DCEN (Direct Current Electrode Negative). The alloy exhibits excellent corrosion resistance, comparable to 300-series stainless steels, and maintains its mechanical properties at elevated temperatures. It is also heat treatable and work-hardens in service, making it suitable for buildup applications on parts subject to heavy impact or metal-to-metal wear.

Why Choose 880?

  • Extreme Crack Resistance: The high ferrite content prevents cracking in rigid restraints.
  • High Yield Strength: Resists deformation under heavy loads.
  • Versatility: One rod covers 90% of maintenance welding needs, reducing inventory.
  • Machinability: Can be machined with standard carbide tools, despite its high strength.

Equip your shop with the 880 TIG rod and ensure you are prepared for any repair challenge that comes through the door.

Additional Information
Brand:Josef
Diameter:1.6mm (1/16")
Weld Process:TIG (GTAW)
Grade:Specialty Alloy
Packaging:10 lb Tube
Packaging Description:10lb-tube
Position:All Position
Rod Type:TIG
Material Composition:High Chromium-Nickel Specialty Alloy
Tensile Strength:~120,000 PSI
Elongation:~25-30%
Length:36 in
Shielding Gas:100% Argon
Applications:Tool & Die Repair, Dissimilar Steels, Spring Steel
Polarity:N/A

INCLUDED

  • 10 lb Tube of 880 TIG Welding Rods (1/16" Diameter x 36" Length)
  • Protective Storage Tube

APPLICATIONS

  • Joining dissimilar steels (e.g., Stainless to Carbon)
  • Repairing tool and die steels (H13, A2, D2, S7)
  • Welding spring steel and high-carbon steels
  • Building up worn shafts and gears
  • Repairing cracked heavy equipment housings
  • Extraction of broken bolts and studs

FAQ

The 880 rod has a much higher tensile strength (~120,000 PSI vs ~70,000 PSI) and a specialized chemical composition that prevents cracking when welding dissimilar or high-carbon steels, which standard mild steel wire cannot handle reliably.

Yes, this is one of the primary applications for the 880 alloy. It creates a strong, crack-resistant bond between stainless steel and carbon steel without the risk of brittle phases forming in the weld zone.

No, you should use standard 100% Argon gas, just as you would for regular stainless steel TIG welding.

Yes, the weld deposit from 880 rods is fully machinable, making it excellent for building up worn shafts or gear teeth that need to be turned down to size.

While 880 can be used on some grades of cast iron for non-critical repairs, high-nickel rods (like Ni-99 or Ni-55) are generally preferred for cast iron. However, 880 is excellent for joining cast steel to mild steel.

These are 1/16 inch (1.6mm) in diameter and 36 inches in length, which is a standard size for fine to medium TIG welding applications.

The 880 alloy has high chromium and nickel content, giving it excellent corrosion resistance similar to stainless steel. It will not rust under normal atmospheric conditions.

In many cases, the superior elongation of the 880 alloy eliminates the need for pre-heating. However, for very thick sections or extremely high-carbon steels, a moderate pre-heat is still good practice to slow the cooling rate.