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ACCUALA2093T - ERCuAl-A2 Aluminum Bronze TIG Filler Metal 3/32" (10lb)

Packaging: 10lb tube
$30.42/lb

Package Price:

$304.20/10lb tube

Usually ships within 3-5 business days

OVERVIEW

Tough Rods for Marine and Wear Applications

When you need to weld bronze or repair parts that take a beating from salt water and friction, the Exocor ERCuAl-A2 Aluminum Bronze TIG Rod is your go-to filler. This 3/32" rod is known in the shop as the "workhorse" of copper alloys. It flows smoothly and creates a bead that is both strong and ductile. If you are working on ship propellers, marine valves, or pump housings, this rod gives you the corrosion resistance you need to ensure the repair lasts. It’s also fantastic for building up worn bearing surfaces where metal-on-metal wear is a problem.

One of the best tricks in the book for this rod is its ability to join different metals together. Need to weld a piece of steel to a copper alloy? This is the rod to grab. It handles the mismatch beautifully, giving you a crack-resistant weld. For TIG welding, you'll typically run this with 100% Argon, though some heavy sections might benefit from a helium mix to get that puddle moving. The 36-inch length gives you plenty of feed time before grabbing the next rod, and the 10lb tube keeps your supply clean and straight.

Welders Tips: Cleanliness is key with aluminum bronze. Make sure you remove all oxides, grease, and moisture from the base metal before you strike an arc. While DCEN (Straight Polarity) is standard, using AC current can sometimes help with oxide cleaning on the puddle surface, similar to welding aluminum. Keep your arc length tight and your travel speed steady for the best results.

Additional Information
Brand:Exocor
Diameter:2.5mm (3/32")
Grade:ERCuAl-A2
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
AWS Classification:ERCuAl-A2
Material Composition:Aluminum Bronze
Length:36 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mix
Packaging Description:10lb tube
Position:N/A
Polarity:N/A

INCLUDED

  • 10 lb Tube of 3/32" x 36" ERCuAl-A2 Aluminum Bronze TIG Rods

APPLICATIONS

  • Marine hardware repair (propellers, ship fittings)
  • Surfacing of bearing surfaces and wear plates
  • Pump housings and valve seats
  • Joining aluminum bronze to steel or cast iron
  • Chemical processing equipment
  • Hydraulic pistons and rams

FAQ

This rod is classified as ERCuAl-A2 according to AWS A5.7 standards.

Yes, ERCuAl-A2 is excellent for joining dissimilar metals, including steel, cast iron, and malleable iron to various copper alloys.

100% Argon is typically used for gas tungsten arc welding (GTAW/TIG) with this alloy. For thicker sections, an Argon/Helium mixture may be used to increase heat input.

Primary applications include marine components like propellers and pumps due to corrosion resistance, and overlaying bearing surfaces due to wear resistance.

These are 3/32" (approx. 2.4mm) in diameter and 36 inches in length.

Preheating is often recommended for thicker sections of copper alloys to offset their high thermal conductivity and ensure proper fusion.

Yes, ERCuAl-A2 is an iron-bearing aluminum bronze, typically containing around 1% iron which contributes to its high strength.

It comes in a 10lb protective tube.