Skip to Main Content
Canadian
Canadian owned and operated

59426 - Avesta ER2209 Duplex Stainless TIG Welding Rod 2.5mm (3/32") 10lb Box

Packaging: 4.54 kg box
$80.26/kg

Package Price:

$364.38/4.54 kg box

Usually ships within 3-5 business days

OVERVIEW

Master Duplex Welding with Avesta ER2209

When your project demands the superior strength and corrosion resistance of duplex stainless steel, the Avesta ER2209 TIG Rod is the professional's choice for reliable, high-quality results. Designed specifically for welding 2205 grade duplex steels, this 3/32" (2.5mm) filler rod ensures that your welds match the exceptional properties of the base material. Duplex stainless steel is rapidly becoming a standard in industries where conventional 300-series stainless just isn't enough, offering double the yield strength and significantly better resistance to chloride stress corrosion cracking. To maintain these properties in the joint, you need a filler metal that is chemically balanced and manufactured to the highest standards.

Avesta, a brand synonymous with stainless steel welding excellence, delivers a product that makes the welder's job easier. The ER2209 rods are produced with a focus on surface cleanliness and diameter consistency. This attention to detail translates directly to the arc: you get a stable, predictable burn-off with excellent puddle control. The 2.5mm diameter is versatile, perfect for root passes on pipe or general fabrication on plate material. The weld metal flows smoothly, wetting into the toes of the weld to prevent defects like lack of fusion or undercut, which are critical to avoid in high-pressure or corrosive applications.

This 4.54 kg (10 lb) box is perfectly sized for both small repair jobs and larger production runs. The alloy composition is carefully controlled to ensure the weld metal has the correct ferrite-austenite balance after cooling. This is crucial because an imbalance can lead to a loss of corrosion resistance or toughness. By using Avesta ER2209, you are ensuring that the weld zone is as robust as the plate or pipe surrounding it. It is the go-to solution for fabricating tanks, piping systems, and structural supports in marine environments, pulp and paper mills, and chemical plants.

Don't compromise on your consumables when working with advanced alloys. Using the correct filler metal prevents costly failures down the line. The Avesta ER2209 offers high resistance to pitting and crevice corrosion, extending the lifecycle of your fabricated components. Compatible with standard TIG setups using pure Argon gas, this rod integrates seamlessly into your existing workflow. Upgrade your welding consumables to Avesta and experience the difference in bead quality, arc stability, and overall weld integrity.

Additional Information
Brand:Avesta
Diameter:2.5mm (3/32")
Grade:ER2209
Packaging Description:4-54-kg-box
Weld Process:TIG (GTAW)
Position:All Position
AWS Classification:ER2209
Material Composition:Duplex Stainless Steel
Shielding Gas Requirement:100% Argon
Rod Length:1000mm
Tensile Strength:800 MPa (approx)
Packaging:4.54 kg Tube
Polarity:N/A

INCLUDED

  • 4.54 kg (10 lbs) Box of ER2209 TIG Rods
  • Product Information Sheet

APPLICATIONS

  • Offshore oil and gas platforms and subsea pipelines
  • Chemical and petrochemical processing equipment
  • Desalination plants and seawater systems
  • Pulp and paper industry digesters and bleaching equipment
  • Cargo tanks for chemical tankers
  • Bridges and structural components in marine environments

FAQ

ER2209 is primarily used for welding duplex stainless steels, such as UNS S31803 and S32205 (2205 grade), which are used in corrosive environments.

100% Argon is the standard shielding gas for TIG welding with ER2209. Argon/Helium mixtures can also be used for specific penetration requirements.

While it can physically weld them, it is not the standard choice. ER2209 is specifically designed for duplex steels. For 304 or 316, use ER308L or ER316L respectively.

These rods have a diameter of 2.5mm, which is approximately 3/32 of an inch.

Generally, duplex stainless steels welded with ER2209 do not require post-weld heat treatment, provided the welding parameters and heat input are controlled correctly.

The nickel content is slightly increased (over-alloyed) to promote the formation of austenite in the weld metal, ensuring the correct phase balance and toughness after rapid cooling.

The box contains 4.54 kg, which is equivalent to approximately 10 lbs of welding rod.

Yes, ER2209 can be used for dissimilar joints between duplex stainless steel and carbon steel or standard austenitic stainless steels.