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ERCuAl-A3 Aluminum Bronze TIG Welding Rod 1/8" (10lb Tube)

$53.82/lb

Package Price:

$538.20/10 lb per tube

Usually ships within 3-5 business days

OVERVIEW

Heavy-Duty Aluminum Bronze TIG Rods for Tough Repairs

When you are faced with a repair job that demands more than just a standard bond, the ERCuAl-A3 Aluminum Bronze TIG Rod is the filler metal you want in your arsenal. This isn't your average bronze rod; it is fortified with iron to give you higher strength and durability. Whether you are fixing a cracked pump housing, rebuilding a worn-out shaft, or fabricating custom marine hardware, this rod delivers a weld that stands up to abuse. The 1/8-inch diameter is perfect for medium-to-heavy wall thicknesses, giving you the deposition rate you need without sacrificing puddle control.

Why Welders Choose ERCuAl-A3:

  • Dissimilar Metal Master: Ever need to weld steel to copper? Or cast iron to bronze? This rod is the bridge. It fuses different metals together with a strong, ductile bond that resists cracking, saving you from having to replace expensive parts.
  • Wear Resistance: If you are building up a surface that takes a beating—like a bearing surface, a gear tooth, or a valve seat—this alloy creates a hard, low-friction overlay that extends the life of the equipment.
  • Marine Grade Toughness: Saltwater eats ordinary metals for breakfast, but not Aluminum Bronze. Use this for propeller repairs, ship fittings, and piping systems exposed to seawater.

Practical Welding Tips:

Welding aluminum bronze is a bit like welding aluminum—you have to deal with that oxide layer. For the best results with TIG, many welders prefer using AC (Alternating Current) because the cleaning action helps break up the surface oxides, giving you a cleaner puddle. If you are stuck with a DC machine, make sure your metal is impeccably clean and consider using a helium mix if you need to punch through thick sections. Always keep your arc length tight and your shielding gas flowing to prevent porosity. This 10lb tube gives you plenty of material to practice your technique and get the job done right.

Don't let a tricky alloy repair slow you down. Stock up on ERCuAl-A3 and be ready for everything from hydraulic cylinder repairs to artistic metalwork. It's the problem-solver rod that pays for itself in saved parts and downtime.

Additional Information
Brand:N/A
Diameter:3.2mm (1/8")
Grade:Aluminum Bronze
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
AWS Classification:ERCuAl-A3
Material Composition:Copper, Aluminum, Iron
Rod Type:TIG Cut Length
Length:36 in
Shielding Gas Requirement:100% Argon, Argon/Helium Mix
Applications:Bearing Surfaces, Dissimilar Metals, Marine Components
Packaging Description:10 lb per tube
Position:N/A
Polarity:N/A

INCLUDED

  • 10 lb Tube of ERCuAl-A3 Aluminum Bronze TIG Rods (1/8" x 36")

APPLICATIONS

  • Joining aluminum bronze plates and pipes
  • Welding steel or cast iron to copper alloys
  • Overlaying bearing surfaces and wear plates
  • Marine component repair (propellers, pumps, valves)
  • Hydraulic piston maintenance
  • Desalination equipment fabrication

FAQ

This rod is classified as AWS A5.7 ERCuAl-A3.

Yes, ERCuAl-A3 is excellent for joining dissimilar metals, specifically ferrous metals (steel, cast iron) to copper alloys.

100% Argon is standard for most applications. For thicker sections, an Argon/Helium mixture can be used to increase heat input.

AC (Alternating Current) is often preferred to help clean the oxide layer, similar to aluminum welding. However, DCEN (Direct Current Electrode Negative) can be used, especially with helium mixtures.

These rods are 1/8 inch (3.2mm) in diameter and 36 inches long.

Absolutely. Aluminum Bronze is highly resistant to corrosion and erosion from saltwater, making it ideal for marine repairs.

ERCuAl-A3 contains a higher percentage of iron, which provides higher tensile strength and hardness compared to the A1 alloy.

This package contains a 10lb tube of welding rods.
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