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ED034097 - Lincoln ER100S-1 High-Strength TIG Rod 3/32" (10lb Tube)

Packaging: 10 lb tube
$32.60/lb $260.80/10 lb tube only $26.08/lbSave 20%

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OVERVIEW

Tackle High-Strength Jobs with Lincoln ER100S-1

When your project demands more than just a standard mild steel rod, the Lincoln ER100S-1 TIG rod is the heavy-hitter you need in your arsenal. Designed for the serious fabricator working on high-yield steels, this rod is the go-to solution for welding HY-80, HSLA-80, and other robust materials used in heavy machinery, construction equipment, and specialized structural work. If you are repairing a crane boom or fabricating heavy-duty chassis components, this is the rod that ensures your welds hold up under pressure.

The 3/32" diameter offers excellent versatility, allowing you to manage heat input effectively while laying down a bead that looks as good as it performs. Lincoln Electric has formulated this wire with a mix of nickel, molybdenum, and manganese to give you a puddle that wets out smoothly and freezes with the toughness required for 100,000 psi tensile applications. You get the control you expect from TIG welding combined with the metallurgical muscle needed for critical joints.

Packaged in a durable 10lb tube, these 36-inch rods stay clean and straight until you are ready to burn them. The clean finish on the wire means you won't be fighting arc wander or contamination issues—just smooth, consistent feeding and a stable arc. Whether you are in the shop or out in the field, having a tube of ER100S-1 means you are ready for the tough jobs that demand high-strength specifications.

Don't compromise on structural integrity. Upgrade your filler metal to match the steel you are welding. With Lincoln's ER100S-1, you get professional-grade reliability that helps you pass inspections and deliver superior results every time you strike an arc.

Additional Information
Brand:Lincoln Electric
Diameter:2.5mm (3/32")
Packaging:10 lb Tube
Weld Process:TIG (GTAW)
Grade:Steel
Position:All Position
AWS Classification:ER100S-1
Rod Length:36"
Tensile Strength:100 ksi (690 MPa)
Alloy Composition:Nickel-Molybdenum-Manganese
Shielding Gas:100% Argon
Material Application:HY-80, HSLA-80, T-1 Steels
Packaging Description:10 lb tube
Polarity:N/A

INCLUDED

  • 10 lb Tube of ER100S-1 TIG Rods (3/32" x 36")

APPLICATIONS

  • Welding HY-80 and HY-100 steels
  • Fabrication of HSLA-80 (High Strength Low Alloy) components
  • Heavy equipment and crane manufacturing
  • Military and defense structural fabrication
  • Pressure vessels requiring high tensile strength
  • Quenched and tempered structural steels (T-1)

FAQ

This rod is classified as ER100S-1 according to AWS A5.28 specifications.

For TIG welding (GTAW), 100% Argon is the standard shielding gas recommended for this alloy.

The weld metal produced typically has a tensile strength of approximately 100,000 psi (690 MPa).

While it can weld mild steel, it is over-alloyed for that purpose. It is specifically designed for high-strength steels like HY-80 to match the base metal properties.

These are 3/32" (approx. 2.4mm) diameter rods, cut to 36 inches in length.

Yes, when welding high-strength steels like HY-80, proper preheat and interpass temperature controls are usually critical to prevent cracking.

This product comes in a 10 lb tube.

The wire contains Manganese, Nickel, and Molybdenum to achieve its high strength and toughness properties.

CATALOGUE & SPEC SHEETS

Safety Data Sheet