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STL6-332 - Stellite 6 Cobalt Hardfacing TIG Rod 2.5mm (3/32")

Packaging: 10lb tube
$124.84/lb

Package Price:

$1,248.40/10lb tube

Usually ships within 3-5 business days

OVERVIEW

Master Hardfacing with Stellite 6 TIG Rods

When you need to armor-plate a part against extreme wear and heat, Stellite 6 is the rod you reach for. This 2.5mm (3/32") TIG rod is the legendary cobalt-chrome-tungsten alloy that welders trust for critical hardfacing jobs. Whether you are rebuilding a worn valve seat, resurfacing a pump shaft, or protecting a shear blade, Stellite 6 lays down a bead that is tough, smooth, and incredibly durable.

As a welder, you will appreciate the puddle control this rod offers. It flows cleanly under the TIG torch, allowing you to minimize dilution with the base metal—which is crucial for maintaining the alloy's wear-resistant properties. The 2.5mm diameter gives you the versatility to handle both intricate build-ups and general surfacing passes. It bonds well with stainless steel and standard carbon steel, making it a versatile addition to your rod oven or storage tube.

The resulting deposit is resistant to "galling" (where metals stick and tear against each other) and holds its hardness even when the part gets red-hot. This makes it perfect for engine valves, hot shear blades, and chemical handling equipment. Note that because the deposit is hard (around 42 HRC), you won't be filing this down by hand; plan on finishing your work with a grinder or carbide tools. Upgrade your repair capabilities with Stellite 6 and stop replacing parts that you could be fixing.

Application Tips

  • Cleanliness: Ensure the base metal is completely free of oil, grease, and oxides before welding.
  • Preheat: Preheating the workpiece (typically 200°C - 400°C) is often recommended to prevent cracking, especially on heavier sections.
  • Cooling: Slow cooling is essential to avoid stress cracks in the hardfacing layer.
  • Gas: Use 100% Argon for the best arc stability and puddle protection.
Additional Information
Brand:Stellite
Diameter:2.5mm (3/32")
Grade:Stellite 6
Weld Process:TIG (GTAW)
AWS Classification:RCoCr-A
Material Composition:Cobalt-Chromium-Tungsten
Length:36 in
Hardness:38-45 HRC
Applications:Hardfacing, Valve Seats, Pump Shafts
Packaging Description:10lb tube
Packaging:10 lb Tube
Position:N/A
Polarity:N/A

INCLUDED

  • Stellite #6 TIG Rods (2.5mm / 3/32" Diameter)
  • 36-inch Length
  • Protective Packaging

APPLICATIONS

  • Valve seats and gates
  • Pump shafts and sleeves
  • Steam turbine erosion shields
  • Shear blades and extrusion screws
  • Bearings and bushings
  • High-temperature fluid handling equipment

FAQ

Stellite 6 typically falls under the AWS A5.13 classification as RCoCr-A.

The hardness typically ranges from 38 to 45 HRC, depending on the welding process, dilution with the base metal, and cooling rate.

Yes, preheating is generally recommended (often between 300°F and 600°F) to minimize shrinkage stresses and prevent cracking in the hardfacing layer.

Stellite 6 is difficult to machine using conventional steel tools due to its hardness. It is usually finished by grinding or using specialized carbide/ceramic tooling.

100% Argon is the standard shielding gas for TIG welding Stellite 6 to ensure a clean, oxidation-free weld puddle.

Stellite 6 is the most versatile general-purpose alloy with a good balance of impact and wear resistance. Stellite 12 contains more tungsten, making it harder and more abrasion-resistant but less impact-resistant than Stellite 6.

No, Stellite 6 is a hardfacing alloy designed for surface overlay to resist wear. It is not intended for structural joining of base metals.