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T439-16 - ER439 Stainless TIG Rod 1/16" - Automotive Exhaust Welding Wire

Packaging: 4.5 kg per pack
$91.00/kg

Package Price:

$409.50/4.5 kg per pack

Usually ships within 3-5 business days

OVERVIEW

Professional Grade Exhaust Welding with ER439

If you are working on automotive exhaust systems, headers, or catalytic converters, you know that matching your filler metal to the base material is the key to a weld that lasts. The Exocor ER439 TIG Rod is the professional's choice for welding 409 and 439 grade stainless steels—the standard metals used in almost all modern OEM exhaust systems. Using the wrong rod, like a standard 308L, on these materials can lead to cracks down the road because the metals expand and contract at different rates when they get hot. ER439 solves this problem by matching the expansion rate of the exhaust tubing perfectly.

This 1/16" TIG rod is sized perfectly for the thin-walled tubing found in mufflers and manifolds. It offers a smooth, stable arc and a clean puddle that wets out nicely, allowing you to lay down those stack-of-dimes welds even in tight positions under a vehicle. The formula includes Titanium, which isn't just a fancy additive—it stabilizes the weld to prevent rust from forming from the inside out, ensuring your custom fabrication or repair holds up against the extreme heat cycles of a running engine.

Packaged in a durable 4.5kg (10lb) tube, this product gives you plenty of material for multiple jobs, making it a cost-effective addition to any fabrication shop or serious garage. Whether you are building a custom turbo manifold or simply repairing a cracked flange on a daily driver, trusting Exocor ER439 ensures you are doing the job right. Don't compromise with generic stainless rods; use the alloy engineered for the heat and stress of the automotive environment.

Why Choose ER439 for Exhausts?

Many welders mistakenly use 308L for everything stainless. While 308L is great for food-grade 304 stainless, it is not ideal for the magnetic (ferritic) stainless steel used in exhausts. ER439 is magnetic, just like your exhaust pipe, and it handles the thermal shock of an engine heating up and cooling down much better. This means fewer callbacks for cracked welds and a professional reputation you can stand by.

Additional Information
Brand:Exocor
Diameter:1.6mm (1/16")
Weld Process:TIG (GTAW)
Packaging:4.54 kg Tube
Grade:Stainless Steel
AWS Classification:ER439
Material Composition:Ferritic Stainless Steel
Shielding Gas Requirement:100% Argon
Stabilization:Titanium Stabilized
Welding Position:All Position
Packaging Description:4.5 kg per pack
Position:N/A
Polarity:N/A

INCLUDED

  • 4.5 kg (10 lb) Tube of ER439 TIG Welding Rods
  • Diameter: 1/16" (1.6mm)
  • Length: 36" (Standard)

APPLICATIONS

  • Automotive exhaust systems (manifolds, mufflers, tailpipes)
  • Catalytic converter shells
  • Tubular exhaust fabrication
  • Heat exchangers
  • Furnace equipment components
  • Welding AISI 409 and 439 ferritic stainless steels

FAQ

This rod is classified as ER439 according to AWS A5.9 standards.

100% Argon is the recommended shielding gas for TIG welding with ER439 to prevent oxidation and maintain titanium stabilization.

It is not recommended. For 304 stainless steel, you should typically use ER308L. ER439 is designed for ferritic stainless steels like 409 and 439.

Titanium acts as a stabilizer to prevent carbide precipitation and intergranular corrosion, which is critical for maintaining corrosion resistance in high-temperature applications.

Yes, ER439 is the ideal choice for welding modern automotive exhaust systems made from 409 or 439 grade stainless steel.

These rods are 1/16 inch (approximately 1.6mm) in diameter.

The package contains 4.5 kg (approximately 10 lbs) of welding rod.

Yes, unlike austenitic stainless steels (like 300 series), ER439 is a ferritic stainless steel and is magnetic.