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SB030-10 - ERCuSi-A Silicon Bronze MIG Wire .030 10lb Spool

Packaging: 10lb spool
$29.30/lb

Package Price:

$293.00/10lb spool

Usually ships within 3-5 business days

OVERVIEW

Versatile .030" Silicon Bronze Wire for MIG Brazing and Welding

Unlock the versatility of your MIG welder with our SB030-10 Silicon Bronze wire. This 10lb spool of 0.030" wire is a must-have for any shop dealing with sheet metal, automotive restoration, or artistic metalwork. Often referred to as "Everdur," this copper-silicon alloy (ERCuSi-A) is famous for its ease of use and aesthetic appeal. It produces a rich, gold-bronze colored bead that is not only strong but also visually striking, making it a favorite for metal sculptors and artists who want their welds to stand out or match existing bronze structures.

In the automotive world, this wire is a game-changer for body panel repair. Because silicon bronze melts at a lower temperature than steel (approx. 1866°F vs 2500°F+), it allows you to join galvanized steel panels without burning away the protective zinc coating on the backside of the weld. This process, known as MIG brazing, ensures that your repairs remain rust-free for longer. It also creates less distortion in thin sheet metal due to the lower heat input required. The wire flows wet and smooth, creating a flat bead that requires minimal grinding, saving you time and effort in the finishing stages.

Beyond automotive and art, this wire is excellent for joining dissimilar metals, such as welding steel to copper or brass. It serves as a fantastic surfacing material for parts that experience metal-to-metal friction, providing a wear-resistant bearing surface. To run this wire, simply set your machine to DCEP (reverse polarity) and use pure Argon gas. While it is softer than steel wire, it is rigid enough to feed well through most standard MIG guns, though using a shorter gun cable or a Teflon liner can help ensure uninterrupted feeding.

Key Applications

  • Automotive: Joining galvanized sheet metal and body panels.
  • Artistic: Sculpture welding and decorative metalwork.
  • Industrial: Surfacing wear plates and joining copper alloys.
  • Maintenance: Repairing cast iron (in some non-critical applications) and dissimilar metal joining.
Additional Information
Brand:Josef
Diameter:0.030 in
Grade:Silicon Bronze
Packaging:10 lb Spool
Weld Process:MIG (GMAW)
Polarity:DC
AWS Classification:ERCuSi-A
Material Composition:Silicon Bronze, Copper Alloy
Shielding Gas Requirement:100% Argon, Argon/Helium Mix
Spool Size:10 lb, 8 in
Tensile Strength:50,000 PSI
Melting Point:1866°F (1019°C)
Packaging Description:10lb spool
Position:N/A

INCLUDED

  • 1 x 10 lb Spool of Silicon Bronze MIG Wire (0.030" Diameter)
  • Moisture-resistant packaging

APPLICATIONS

  • Automotive body repair (MIG brazing of galvanized steel)
  • Joining copper, marine brass, and silicon bronze base metals
  • Welding steel to copper or copper alloys
  • Surfacing areas subject to corrosion or erosion
  • Artistic metal sculptures and decorative fabrication
  • Overlaying bearing surfaces

FAQ

You should use 100% Argon gas for most applications. For very thick sections, an Argon/Helium mix can be used to increase heat input.

Yes, Silicon Bronze is excellent for joining steel to copper alloys, or for MIG brazing steel (especially galvanized steel). It does not create a fusion weld with the steel in the same way steel wire does, but rather a high-strength braze joint.

Since Silicon Bronze is softer than steel but harder than aluminum, standard V-groove rolls often work, but U-groove rolls are recommended to prevent deforming the wire. A Teflon or plastic liner also helps reduce friction.

This wire meets the AWS A5.7 classification for ERCuSi-A.

It can be used for joining copper to cast iron or for some non-critical cast iron repairs due to its lower melting point and ductility, but specialized nickel rods are usually preferred for structural cast iron repair.

Use DCEP (Direct Current Electrode Positive), also known as Reverse Polarity.

The lower melting point allows for MIG brazing, which bonds the metals without melting the base steel excessively. This prevents the zinc coating from burning off as much as it would with standard steel welding, maintaining corrosion resistance.

This is a standard 10lb spool, which typically has an 8-inch diameter and a 2-inch arbor hole, fitting most standard MIG welders.

CATALOGUE & SPEC SHEETS

Spec Sheet