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61894000 - Bonarc E7018-1 Low Hydrogen Welding Rods 4.0mm

Packaging: 4.5kg tube
$12.86/kg $36.18/4.5kg tube only $8.04/kgSave 37%

In stock

OVERVIEW

Smooth Running Rods for Heavy Fabrication

If you are looking for a rod that runs smooth, lays down flat, and passes X-ray every time, the Bonarc 7018-1 in 4.0mm is a solid contender for your stinger. Known among seasoned welders for its "buttery" arc, this rod takes the frustration out of stick welding. The "-1" at the end of the classification isn't just a number; it means this rod is built tougher than your standard 7018, designed to hold up in freezing conditions without cracking. For you, that translates to a puddle that wets out beautifully at the toes and a slag that often curls up and peels off on its own as it cools.

The 4.0mm (5/32") size is the workhorse for heavy plate. It carries enough heat to dig in and get good fusion but is manageable enough to run vertical-up without fighting a sagging puddle, provided you've got your amperage dialed in correctly (usually around 140-190 amps depending on your machine and position). The iron powder in the flux gives you a high deposition rate, meaning you spend more time welding and less time changing rods compared to non-iron powder alternatives. It strikes easily—and more importantly, re-strikes reliably—so you aren't pecking at the plate like a chicken trying to get the arc established.

Whether you are repairing heavy equipment, welding structural beams, or working on pipe supports, this rod gives you the confidence that the weld underneath the slag is sound. It handles gaps reasonably well and produces a bead profile that makes you look like a pro. Just remember to keep them in your rod oven; like any 7018, they run best and strongest when they are hot and dry.

Why Welders Like It

  • Easy Slag Removal: Spend less time chipping and more time burning.
  • Smooth Arc: Minimal spatter and a quiet, steady hiss.
  • All-Position Capable: Runs vertical up with excellent shelf control.
  • Forgiving: Handles minor surface contaminants better than some competitors.
Additional Information
Brand:Bonarc
Diameter:4.0mm (5/32")
AWS Spec:E7018-1
Position:All
Polarity:DCEP
Amp Range:135-220 A
Rod Type:Stick Electrode (SMAW)
Coating Type:Low Hydrogen Iron Powder
Welding Position:All Position (Except Vertical Down)
Tensile Strength:70,000 psi (min)
Impact Toughness:27J at -45°C
Current Type:DCEP, AC
Packaging Description:4.5kg tube

INCLUDED

  • Bonarc 7018-1 Stick Electrodes (4.0mm x 14")

APPLICATIONS

  • Structural steel fabrication (beams, columns)
  • Heavy equipment repair (excavators, bulldozers)
  • Pressure vessel and boiler construction
  • Bridge and infrastructure welding
  • Offshore platform fabrication
  • Shipbuilding and marine repair
  • General maintenance and repair operations (MRO)

FAQ

The primary difference is impact toughness. E7018-1 electrodes are tested to provide specific impact properties at lower temperatures (typically 27 Joules at -45°C), whereas standard E7018 is tested at -29°C. This makes the -1 version suitable for critical applications in colder environments.

For a 4.0mm (5/32") E7018 electrode, the recommended amperage range is typically between 135 and 220 amps. For flat welding, you can run on the higher end (160-190A), while for vertical-up welding, you would typically reduce the heat to around 140-160A to control the puddle.

Yes. As low-hydrogen electrodes, they should be stored in a holding oven at temperatures between 250°F and 300°F (120°C - 150°C) after opening the hermetically sealed packaging to prevent moisture absorption, which can cause hydrogen cracking.

Yes, Bonarc 7018-1 electrodes are designed to operate on both DCEP (Direct Current Electrode Positive) and AC (Alternating Current). However, DCEP usually provides the smoothest arc characteristics and best penetration.

The suffix '-1' indicates that the electrode meets improved impact toughness requirements. Specifically, it signifies that the weld metal has better Charpy V-Notch impact values at lower temperatures compared to a standard E7018.

While E7018-1 rods can handle some mill scale, they are not designed for dirty or rusty metal like an E6010 or E6011. For the best results and to prevent porosity, you should clean the base metal to bright steel before welding.

This is an all-position electrode. It can be used in Flat, Horizontal, Vertical-Up, and Overhead positions. It is not recommended for Vertical-Down welding.