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61802400 - Bonarc E6011 3/32" Stick Welding Rods

Packaging: 22.5 kg per case
$11.21/kg $157.73/22.5 kg per case only $7.01/kgSave 37%

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OVERVIEW

Get the Job Done with Bonarc E6011

When you are out in the field or working on a repair job where the metal isn't shiny and new, the Bonarc E6011 is the rod you reach for. Known as a "fast-freeze" rod, this 2.5mm stick electrode is a workhorse for maintenance and farm repairs. It doesn't care if the steel is rusty, painted, galvanized, or greasy—the forceful arc digs right through the crud to get good fusion into the base metal. It’s the ultimate problem-solver for equipment repairs where you can't spend hours grinding everything clean.

The 2.5mm size (roughly 3/32") is perfect for general purpose work. It's small enough to handle thinner steel without blowing holes through it, but carries enough heat to get deep penetration on thicker brackets and frames. Because it's an E6011, it runs beautifully on AC power. This means if you have an older "buzz box" welder in your garage or shop, this rod will run smooth and stable. It also works great on DC+ if you have a more modern inverter machine.

One of the best things about this rod is its all-position capability. Need to weld a patch underneath a trailer? Or run a vertical bead up the side of a gate? The puddle freezes quickly, so the metal stays where you put it instead of dripping on you. While it produces a bit more spatter than a smooth rod like a 7018, the trade-off is a weld that holds tight even on less-than-perfect joints. Keep a box of these on hand for any repair job that walks through the door.

Additional Information
Brand:Bonarc
AWS Spec:E6011
Diameter:2.5mm (3/32")
Polarity:AC/DCEP
Position:All
Amp Range:50-85 A
AWS Classification:E6011
Rod Type:Stick Electrode (SMAW)
Coating Type:High Cellulose Potassium
Welding Position:All Position
Current Type:AC, DCEP
Tensile Strength:60,000 psi minimum
Length:14 in
Packaging Description:22.5 kg per case

INCLUDED

  • Bonarc E6011 2.5mm Stick Electrodes

APPLICATIONS

  • General maintenance and repair
  • Farm and agricultural equipment repair
  • Welding on rusty, painted, or dirty steel
  • Galvanized steel fabrication
  • Shipbuilding and barge repair
  • Structural steel erection
  • Pipe welding (root passes)
  • Storage tank repairs

FAQ

Bonarc E6011 is designed to run on AC (Alternating Current) or DCEP (Direct Current Electrode Positive). It is an excellent choice for welders with AC-only machines.

For a 2.5mm (3/32") E6011 electrode, the typical amperage range is between 50 and 85 amps. Start around 65-70 amps and adjust based on material thickness and travel speed.

Yes, E6011 is specifically known for its deep penetrating arc that burns through rust, paint, dirt, and grease, making it ideal for repair work on imperfect surfaces.

No, cellulosic rods like E6011 should not be baked in a high-temperature oven as it can dry out the moisture needed for the arc force. Store them at room temperature in a dry place.

Both are cellulosic, deep-penetrating rods. The main difference is that E6011 contains potassium in the coating to stabilize the arc for AC welding, whereas E6010 is strictly for DC use.

Yes, the fast-freezing slag characteristics of the Bonarc E6011 make it excellent for vertical-down progression, as well as vertical-up and overhead welding.

The '60' indicates the minimum tensile strength of the weld metal, which is 60,000 psi.