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71045045 - Ampco-Trode 46 0.045 MIG Wire 30lb Spool ERCuNiAl

Packaging: 30 lb spool
$46.48/lb $871.50/30 lb spool only $29.05/lbSave 37%

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OVERVIEW

Reliable Bronze MIG Wire for Marine & Heavy Repair

When you are tackling a cracked ship propeller, a worn pump casing, or a heavy-duty valve, you need a wire that flows smoothly and leaves a deposit tougher than the original metal. Ampco-Trode 46 (ERCuNiAl) is that wire. This 30lb spool of 0.045" MIG wire is the go-to solution for welding nickel-aluminum bronze and other copper alloys. It is famous in the industry for its ability to handle the nastiest environments—specifically saltwater and corrosive chemicals—without pitting or failing over time.

As a welder, you know that feeding bronze wire can sometimes be tricky, but this product is designed for consistent feedability. It runs best with 100% Argon shielding gas, producing a stable arc and a clean bead profile. It is not just for matching bronze base metals; you can use Ampco-Trode 46 to join copper-nickels to steel or even for overlay work on cast iron where you need a buffer layer or a wear-resistant face. The weld puddle is controllable, allowing for out-of-position welding when necessary, although flat positioning will always give you the prettiest stack of dimes.

This wire is a lifesaver for maintenance jobs. If you are building up a worn shaft or repairing a bronze casting that has suffered from cavitation (that sponge-like erosion you see on props), this alloy fills the void with dense, high-strength metal. It grinds and machines well after welding, so you can bring the part back to tolerance with a finish that looks factory-new. Don't risk a callback on a marine job by using a standard bronze wire; step up to the nickel-aluminum formulation of Ampco-Trode 46 for repairs that last.

Additional Information
Brand:Ampco
Diameter:0.045 in
Spool Size:30 lb Spool
AWS Spec:ERCuNiAl
Process:MIG (GMAW)
Material Composition:Nickel-Aluminum Bronze
Shielding Gas Requirement:100% Argon
Tensile Strength:99,000 psi
Hardness:180 HB
Applications:Marine Components, Propeller Repair, Ship Fittings
Packaging Description:30 lb spool
Weld Process:Gasless
Position:All Position
Polarity:DCEP

INCLUDED

  • 1 x 30lb Spool of Ampco-Trode 46 (ERCuNiAl) 0.045" MIG Wire

APPLICATIONS

  • Ship propeller repair and rebuilding
  • Welding ship fittings and marine hardware
  • Pump housings and valve bodies handling seawater
  • Overlaying steel for corrosion and wear resistance
  • Joining copper-nickel alloys to steel
  • Desalination plant piping and equipment

FAQ

This wire meets the AWS A5.7 classification for ERCuNiAl (Nickel-Aluminum Bronze).

100% Argon is typically recommended for MIG welding with this alloy to ensure a stable arc and clean deposit.

Yes, it is often used for overlaying steel to create a corrosion-resistant surface or for joining copper alloys to steel.

The addition of nickel increases the alloy's yield strength and significantly improves resistance to cavitation, erosion, and general corrosion.

Yes, it is specifically designed for excellent resistance to seawater corrosion and cavitation, making it ideal for marine environments.

This product is 0.045 inches in diameter and comes on a 30lb spool.

DCEP (Direct Current Electrode Positive) is the standard polarity for MIG welding with this wire.

Yes, it can be used for joining or overlaying cast iron, often without the need for extensive preheat compared to other methods.