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84568 - Bohler Diamond Spark 52 Seamless Flux-Core Wire 1.6mm E71T-1M

Packaging: 1of1
$13.42/kg $125.85/1of1 only $8.39/kgSave 37%

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OVERVIEW

Experience Superior Runnability with Diamond Spark 52

For professional welders who demand consistency and ease of use, the Bohler Diamond Spark 52 (1.6mm) sets a new standard in flux-cored welding. This isn't just another spool of wire; it is a seamless, copper-coated consumable built to make your job easier and your welds better. The first thing you will notice is the exceptional feedability. Because the wire is seamless and copper-coated, it is stiffer and smoother than standard folded wires. This means it feeds through your liner and gun with minimal friction, virtually eliminating bird-nesting and wire shudder, even over longer conduit distances.

Under the hood, the Diamond Spark 52 produces a soft, stable arc with extremely low spatter when used with mixed gas (Argon/CO2). This keeps your nozzle clean and reduces the amount of grinding and chipping needed after the weld is laid. The slag coverage is uniform and typically detaches on its own or with a light tap, revealing a shiny, smooth bead profile with excellent tie-in at the toes. Whether you are welding thick structural plates or fabricating heavy machinery, this wire gives you the control you need to produce defect-free welds that pass ultrasonic and radiographic testing with ease.

The "seamless" technology also means you don't have to worry about the wire picking up moisture if the spool is left on the machine overnight. It stays dry and ready to weld, protecting your work from porosity and hydrogen cracking. The 1.6mm diameter is perfect for heavy fabrication, allowing you to lay down significant amounts of metal quickly while maintaining good puddle control. It is rated for all-position welding, giving you versatility in the shop or on the job site. Upgrade your welding game with a wire that works as hard as you do—choose Bohler Diamond Spark 52 for reliable, high-quality results every time you pull the trigger.

Additional Information
Brand:Bohler
Diameter:1.6mm (1/16")
Weld Process:Flux-Cored (FCAW)
AWS Spec:E71T-1
Polarity:DCEP
Position:All Position
AWS Classification:E71T-1M, E71T-9M, E71T-12M
Shielding Gas Requirement:Mixed Gas (Ar + CO2)
Wire Type:Gas-Shielded Flux-Cored
Hydrogen Content:H4 (Low Hydrogen)
Wire Finish:Copper-Coated
Material Composition:Mild Steel
Packaging Description:1of1
Spool Size:15 kg Spool

INCLUDED

  • 1 x Spool of Diamond Spark 52 Flux-Cored Wire (1.6mm)

APPLICATIONS

  • Offshore platforms and structures
  • Shipbuilding and marine construction
  • Pressure vessels and boiler fabrication
  • Heavy mechanical engineering and earthmoving equipment
  • Pipeline construction
  • Structural steel fabrication

FAQ

This wire is designed for use with Mixed Gas (M21), typically a blend of Argon and CO2 (e.g., 75% Ar / 25% CO2 or 82% Ar / 18% CO2).

The diameter is 1.6mm, which is approximately 1/16 inch.

The seamless design hermetically seals the flux inside a copper-coated tube. This prevents moisture absorption from the air, ensuring low hydrogen levels (H4) without the need for re-drying, and improves wire stiffness for better feeding.

Yes, Diamond Spark 52 is an all-position wire. However, the 1.6mm diameter is larger and typically used for high-deposition flat and horizontal welds, though it can be used out-of-position with appropriate settings.

It is classified as AWS A5.20: E71T-1M, E71T-9M, and E71T-12M, indicating it meets requirements for impact toughness at various low temperatures.

Yes, it is copper-coated. This improves electrical conductivity, reduces contact tip wear, and protects the wire from rusting during storage.

It is widely used in high-stress applications such as offshore construction, shipbuilding, and pressure vessels where high weld integrity and low hydrogen content are mandatory.

This wire runs on DCEP (Direct Current Electrode Positive).