Esab Dual Shield II 80-Ni1 Flux Core Mig Wire 1.6mm

Reliable Welding for Heavy Fabrication

Take your heavy fabrication projects to the next level with Esab Dual Shield II 80-Ni1 Flux Core Wire. This 1.6mm (1/16") wire is a workhorse for welders tackling large-scale structural projects like railcars, barges, and mobile equipment. Designed for all-position welding, it provides a smooth, stable arc that is easy to control, even when welding out-of-position. The slag system is designed to detach easily, reducing cleanup time and allowing for faster multi-pass welding.

The "80-Ni1" classification indicates that this wire produces a weld deposit with a minimum tensile strength of 80,000 psi and contains approximately 1% nickel. This chemistry is perfect for matching the mechanical properties of high-strength low-alloy (HSLA) steels often used in civil construction and heavy equipment manufacturing. The addition of nickel also ensures that the weld remains tough and ductile, resisting cracking under stress and in cold conditions.

Welders appreciate the Dual Shield II 80-Ni1 for its wide operating parameter window. It runs effectively on both straight CO2 and Argon/CO2 mixtures, giving you the freedom to optimize for cost or arc performance. Whether you are repairing earth-moving equipment or fabricating structural beams for a bridge, this wire delivers the penetration and bead profile needed for code-quality welds. Its high deposition efficiency means you put more metal in the joint in less time compared to stick electrodes or solid wires.

Why Welders Choose This Wire:

• Operator Appeal: Smooth arc and easy slag removal reduce fatigue.
• All-Position Capable: vertical-up and overhead welds are manageable with excellent bead contour.
• Code Compliance: Meets AWS requirements for critical structural work.