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309L Flux Core Stainless MIG Wire .035 1lb

$89.60/lb $56.00/1lb per spool only $56.00/lbSave 37%

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OVERVIEW

Reliable 309L Flux Cored Wire for Maintenance and Repair

Get the job done right with the 309L Flux Cored Stainless Steel Wire from Welders Supply. When your project demands welding stainless steel to mild steel, you need a filler metal that can handle the metallurgical differences without cracking. This 0.035" diameter wire is formulated specifically for dissimilar metal joining, making it a staple in any maintenance and repair operation (MRO). Packed in a convenient 1 lb spool, it is the cost-effective solution for small jobs, quick fixes, and mobile welding applications.

Flux-cored stainless wires offer distinct advantages over solid wires, including higher deposition rates and better penetration profiles. The flux ingredients help scavenge impurities from the weld pool and form a protective slag that shapes the bead, resulting in a professional-looking finish with minimal effort. This wire meets AWS E309LT-1 specifications (check machine settings), ensuring it delivers the mechanical properties and corrosion resistance required for demanding environments. The low carbon content aids in preventing intergranular corrosion, extending the life of your weldment.

Why Choose 309L Flux Core?

In the world of industrial repair, you often encounter unknown steels or need to patch stainless liners onto carbon steel chutes. 309L is the "universal problem solver" for these scenarios. It provides a ductile, austenitic deposit that accommodates the stresses generated when welding metals with different expansion coefficients. Whether you are working on automotive exhaust modifications, repairing food processing equipment brackets, or performing general fabrication, this wire delivers consistent performance.

  • Diameter: 0.035 inches (0.9 mm)
  • Spool Weight: 1 lb (0.45 kg)
  • Shielding Gas: Requires CO2 or Ar/CO2 mix
  • Usage: Stainless to Carbon Steel, Buffer Layers

Equip your shop with the consumables that professionals trust. This 1 lb spool ensures you have the right wire on hand without committing to large, expensive inventory for occasional stainless jobs.

Additional Information
Diameter:0.035 in
Spool Size:1 lb Spool, 1 lb
Weld Process:Flux-Cored (FCAW)
Polarity:DC
Position:All Position
AWS Classification:E309LT-1, E309LT-4
Material Composition:Stainless Steel 309L
Wire Diameter:0.035"
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Applications:Dissimilar Metal Joining, Buffer Layers, Cladding
Packaging Description:1lb per spool
Brand:Josef
AWS Spec:E70T-1

INCLUDED

  • 1 x 1 lb Spool of 309L Flux Cored Stainless Steel Wire (0.035")
  • Moisture-resistant packaging

APPLICATIONS

  • Joining 304/309 stainless steel to carbon steel or low-alloy steel
  • Welding buffer layers on carbon steel prior to stainless cladding
  • Repairing stainless steel liners in mild steel hoppers or chutes
  • General maintenance and repair of dissimilar metal equipment
  • Automotive exhaust repair involving stainless-to-steel connections
  • Sheet metal fabrication requiring high corrosion resistance

FAQ

309L is primarily used for welding dissimilar metals, such as joining stainless steel (like 304) to mild carbon steel. It is also used for applying buffer layers.

Yes, this is typically a gas-shielded flux-cored wire (FCAW-G). It usually requires 100% CO2 or a 75% Argon / 25% CO2 mix. It is not a gasless wire.

The 'L' stands for Low Carbon. This reduces the risk of carbide precipitation during welding, which helps maintain corrosion resistance and prevents cracking.

While it is physically possible, it is not recommended or cost-effective. You should use E71T-1 or ER70S-6 for mild steel to mild steel applications.

This wire has a diameter of 0.035 inches (approximately 0.9 mm).

This is a flux-cored wire, meaning it has a tubular design filled with flux, which helps with arc stability and slag formation.

Yes, as long as your welder can handle 0.035" wire and has a spindle adapter for 1 lb (4-inch diameter) spools.

Most gas-shielded flux-cored stainless wires run on DCEP (Direct Current Electrode Positive), also known as Reverse Polarity.
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