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Hobart Quantum Arc ER80S-D2 .045 Solid MIG Wire 300lb Drum

$9.46/lb $1,773.00/300lb robo pak only $5.91/lbSave 38%

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OVERVIEW

Industrial Grade ER80S-D2 Wire for Heavy Equipment

When your welding projects demand more strength than a standard mild steel wire can provide, the Hobart Quantum Arc D2 .045" MIG Wire is the professional's choice. This 300 lb Robotic Reel-less Pack is designed for serious fabrication shops and manufacturing facilities that process large volumes of heavy steel. The "D2" in the name refers to its AWS classification, ER80S-D2, indicating a low-alloy steel wire containing manganese and molybdenum. This alloy blend gives the weld metal a tensile strength of approximately 90,000 psi (depending on gas and parameters), making it significantly stronger than the common ER70S-6. It is the go-to filler metal for welding ASTM A514, A517, and other high-strength low-alloy (HSLA) materials.

Fabricators working on heavy machinery, earthmoving equipment, crane booms, and pressure vessels rely on Quantum Arc D2 for its toughness and crack resistance. The wire exhibits excellent puddle control and wetting action, allowing for flat, smooth beads that tie in well at the toes. This reduces stress concentrations and improves the fatigue life of the welded assembly. Furthermore, the high manganese content helps combat porosity, providing a forgiving arc even when the base material preparation isn't perfect.

The "Quantum Arc" designation signifies Hobart's commitment to feedability. This wire is engineered to glide smoothly through long torch cables and conduits without flaking or clogging liners, a common issue with inferior copper-coated wires. The 300 lb bulk pack is an economical solution for shops running continuous operations, ensuring you spend less time swapping spools and more time welding. Compatible with both CO2 and Argon-mix shielding gases, this wire offers versatility across various welding positions and transfer modes, ensuring you get the penetration and profile needed for heavy-duty structural welds.

Additional Information
Brand:Hobart
AWS Spec:ER80S-D2
Diameter:0.045"
Packaging Description:300lb robo pak
Weld Process:MIG (GMAW)
Polarity:DCEP
Material Composition:Low Alloy Steel, Manganese-Molybdenum
Wire Diameter:0.045"
Wire Type:Solid
Shielding Gas Requirement:100% CO2, 75-95% Argon / Balance CO2
AWS Classification:ER80S-D2
Tensile Strength:90,000 psi (Typical)
Packaging Type:Robotic Reel-less Pack (RRP)

INCLUDED

  • 1 x 300 lb Robotic Reel-less Pack of Hobart Quantum Arc D2 .045" MIG Wire

APPLICATIONS

  • Heavy equipment manufacturing (excavators, bulldozers, mining trucks)
  • High-strength low-alloy (HSLA) steel fabrication
  • Pressure vessels and piping
  • Structural steel construction
  • Crane booms and lifting equipment
  • Automotive and transportation components
  • Robotic and hard automation welding cells

FAQ

This wire is classified as AWS A5.28 ER80S-D2.

It can be used with 100% CO2 or a mixture of Argon and CO2 (e.g., 75% Argon / 25% CO2 or 90% Argon / 10% CO2).

ER80S-D2 contains molybdenum and higher manganese, providing higher tensile strength (typically 80-90 ksi vs. 70 ksi) and better high-temperature strength.

Rrp stands for 'Reel-less Pack' (often referred to as a Robotic Pack), which is a bulk packaging format designed for high-volume or robotic welding to minimize changeovers.

Yes, the high manganese content acts as a deoxidizer, making it relatively tolerant of light rust and mill scale, though clean metal is always recommended for critical welds.

The wire diameter is 0.045 inches (1.2 mm).

Yes, the Quantum Arc series is specifically engineered with surface treatments to ensure consistent feeding, making it ideal for robotic applications.

It is commonly used in heavy equipment manufacturing, mining, structural steel, and pressure vessel fabrication.