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EX70S6CF0000350MD5 - Exocor ER70S-6 Copper-Free MIG Wire .035 Drum

Packaging: 550lb per drumr
$3.94/lb $1,353.00/550lb per drumr only $2.46/lbSave 38%

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OVERVIEW

High-Performance ER70S-6 Wire for Automated Welding

Maximize your production throughput with Exocor's .035" Copper-Free ER70S-6 MIG Wire, supplied in a bulk 550lb drum. This solid wire is specifically formulated to meet the rigorous demands of structural steel fabrication, automotive manufacturing, and general heavy-duty welding. The "Copper-Free" designation refers to the absence of a copper coating, replaced instead by an advanced surface technology that promotes superior electrical transfer and arc starting.

Why Choose Copper-Free?

In continuous welding operations, particularly those utilizing long conduit runs or robotic arms, copper-coated wires can shed fine copper flakes. Over time, this debris clogs liners and fuses to contact tips, leading to "burn-backs" and unstable arcs. Exocor's copper-free wire solves this problem at the source, providing a clean, low-friction feed that maintains arc stability shift after shift. This results in significantly reduced wear on torch consumables and less unplanned maintenance.

Weld Quality and Versatility

As an ER70S-6 class wire, it contains higher levels of silicon and manganese compared to S-3 wires. These deoxidizers act as scavenging agents, floating impurities to the surface and allowing for sound welds even on dirty or scaled steel. The resulting weld deposit offers high tensile strength and excellent ductility. The wire produces a flat, smooth bead profile with excellent tie-in, suitable for single or multi-pass applications.

Bulk Packaging for Efficiency

The 550lb drum format is essential for shops looking to streamline operations. By reducing the number of changeovers compared to standard 33lb or 44lb spools, operators can keep the arc lit longer. Note that a drum pay-off kit and appropriate conduit are required to dispense wire from this package effectively.

Additional Information
Brand:Exocor
Diameter:0.035"
Grade:S6 Copper Free
Packaging:550 lb Drum
Packaging Description:550lb drum
AWS Spec:ER70S-6
Weld Process:MIG (GMAW)
Polarity:DCEP
Wire Finish:Copper-Free
Shielding Gas Requirement:100% CO2, 75% Argon / 25% CO2
Wire Type:Solid
Spool Size:550 lb Drum
Applications:Robotic Welding, Automotive, Structural Steel, General Fabrication

INCLUDED

  • 1 x 550lb Drum of Exocor ER70S-6 Copper-Free MIG Wire (0.035")

APPLICATIONS

  • Robotic and automated welding cells
  • Automotive and transportation manufacturing
  • Structural steel fabrication
  • Heavy equipment repair and manufacturing
  • General fabrication of mild steel
  • Applications requiring long conduit runs

FAQ

Copper-free wire eliminates the problem of copper flaking, which can clog liners and contact tips. This results in smoother feeding, less maintenance, and longer consumable life, especially in robotic or long-conduit setups.

As an ER70S-6 wire, it operates best with 100% CO2 for deep penetration or a 75% Argon / 25% CO2 mix for a smoother arc and reduced spatter.

Yes, the ER70S-6 classification indicates high levels of manganese and silicon deoxidizers, which allow it to weld effectively over moderate rust, mill scale, and oil.

You will need a drum pay-off kit (often a cone or dome) and a conduit system to guide the wire from the drum to the wire feeder. This setup is typical for stationary or robotic welders.

Yes, copper-free wire typically generates fewer metal fumes because there is no copper coating to vaporize in the arc, which can improve the air quality in the welding environment.

This wire has a diameter of 0.035 inches (0.9 mm), making it versatile for thin to medium-thickness materials.

This solid MIG wire requires Direct Current Electrode Positive (DCEP), also known as Reverse Polarity.
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