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69100506 - Bonarc ER70S-6 .023 Solid MIG Welding Wire - 5kg Spool

Packaging: 5kg tube
$13.36/kg $41.75/5kg tube only $8.35/kgSave 37%

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OVERVIEW

Smooth Feeding .023" MIG Wire for Auto Body and Sheet Metal

If you are tackling thin sheet metal projects, auto body repairs, or intricate HVAC work, the Bonarc ER70S-6 .023" MIG Wire is the reliable partner you need in your welder. This solid steel wire is famous for its "forgiving" nature. Thanks to its high silicon content, the weld puddle flows out smoothly (wets out) at the toes of the weld, helping you avoid that humped-up bead shape that requires hours of grinding. The .023-inch (0.6mm) diameter is the gold standard for thin gauge steel because it allows you to weld at lower amperages, giving you the control to bridge gaps and run beads without blowing holes through your workpiece.

We know that nothing ruins a welding session faster than a bird's nest in your wire drive. That is why Bonarc utilizes precision layer winding for these 5kg spools. The wire comes off the spool straight and true, reducing friction in your gun liner and ensuring the wire hits the joint exactly where you aim it. This smooth feeding capability translates to a steady, buzzing arc that sounds like frying bacon—the sign of a perfect weld. Plus, the copper coating on the wire aids in current transfer, extending the life of your contact tips and preventing the wire from rusting while it sits in your shop.

This wire is incredibly versatile when it comes to setup. You can run it with straight CO2 if you are on a budget and need extra penetration, or switch to a C25 (75% Argon / 25% CO2) mix for that classic, clean MIG weld with almost no spatter to scrape off later. It is tough enough to handle mild steel with a bit of mill scale or rust, saving you prep time on repairs. Whether you are restoring a classic car, building custom brackets, or fixing garden equipment, this Bonarc wire delivers professional-looking results with ease.

Why Welders Choose Bonarc .023:

  • Burn-Through Protection: The fine diameter is perfect for 24-gauge to 16-gauge steel.
  • Less Cleanup: Formulated to minimize spatter, so you spend more time welding and less time chipping.
  • All-Position Capability: Great for vertical and overhead welds where puddle control is everything.
  • Ready for Anything: The 5kg spool is the perfect size—enough wire for big jobs but light enough to keep your portable welder portable.
Additional Information
Brand:Bonarc
Aws Spec:ER70S-6
Diameter:0.023"
Grade:S6 Copper Coated
Packaging:5 kg Spool
Weld Process:MIG (GMAW)
Polarity:DC
Wire Type:Solid
Shielding Gas Requirement:CO2, Argon/CO2 Mix
Material Composition:Mild Steel
Spool Size:5 kg, 11 lb
Applications:Sheet Metal, Automotive, General Fabrication
Packaging Description:5kg tube

INCLUDED

  • 1 x 5kg (11lb) Spool of Bonarc ER70S-6 .023" MIG Wire

APPLICATIONS

  • Automotive body panel repair and restoration
  • HVAC ductwork fabrication
  • Light gauge sheet metal fabrication
  • General maintenance and repair (MRO)
  • Ornamental ironwork and hobbyist projects
  • Manufacturing of light structural frames

FAQ

For the best balance of bead appearance and penetration, a mixture of 75% Argon and 25% CO2 (C25) is recommended. However, this ER70S-6 wire also performs very well with 100% CO2, which provides deeper penetration but slightly more spatter.

Yes, the ER70S-6 classification indicates higher levels of silicon and manganese, which act as deoxidizers. This makes it more capable of handling light to moderate rust and mill scale compared to ER70S-3 wire, though cleaning the base metal is always best practice.

This is a 5kg (approximately 11lb) spool. It typically uses a standard 2-inch (50mm) arbor hole and has an approximate diameter of 8 inches (200mm), fitting most portable and compact MIG welders.

This is a solid wire, so it requires DCEP (Direct Current Electrode Positive), also known as Reverse Polarity. Ensure your ground clamp is negative and your torch is positive.

Yes, ER70S-6 has a minimum tensile strength of 70,000 psi, making it suitable for structural applications on mild steel, provided the material thickness is appropriate for the .023" diameter wire (usually multi-pass for thicker sections).

Yes, as long as your spool gun accepts 4-inch or 8-inch spools (check your gun's capacity) and is equipped with the correct drive rolls and contact tip for .023" wire.

Precision layer winding ensures the wire is spooled evenly, preventing overlaps and tangles. This results in smoother feeding, less drag on the drive motor, and a more consistent arc, which is critical for fine diameter wires.

No, this is a solid steel wire. It requires an external shielding gas (CO2 or Argon/CO2 mix) to protect the weld pool. It cannot be used gasless.